Custom Classic Poly Mailer
Introduction to Custom Classic Poly Mailers
Custom classic poly mailers provide reliable shipping protection for ecommerce businesses delivering products directly to customers. These durable mailers resist tears, moisture, and punctures while keeping shipping costs low through their lightweight construction. Custom classic poly mailers have become the preferred shipping solution for fashion, accessories, books, and small merchandise.
At Teal Packaging, we offer custom classic poly mailers with your branding printed directly on the exterior. Our free design support helps create mailers that transform unboxing into a brand experience. Whether you are a small Etsy shop or an established online retailer, custom classic poly mailers elevate your packaging while protecting products during transit.
Our manufacturing partners produce custom classic poly mailers using high-quality polyethylene that withstands the rigors of shipping. With a minimum order quantity of just 50 units, businesses can access custom printed shipping materials without large minimums. Free shipping to US, Canada, UK, and Australia makes ordering straightforward and cost-effective.
Material Quality and Construction
Custom classic poly mailers are manufactured from virgin polyethylene resin that provides excellent tear resistance and durability. The material creates a water-resistant barrier that protects contents from moisture damage during shipping. Our mailers feature a self-sealing adhesive strip that provides secure closure without tape.
Standard thickness for these boxess ranges from 2.0 to 3.0 mil, with heavier options available for more demanding applications. The exterior surface accepts printing beautifully, allowing vibrant colors and detailed graphics. Interior bubble lining is available for added cushioning when shipping fragile items.
- 2.0 mil standard weight suitable for non-fragile items
- 2.5 mil heavy-duty for increased protection requirements
- 3.0 mil extra heavy for industrial or sharp-edged products
- Bubble-lined options for fragile merchandise
- Self-sealing adhesive strip for secure closure
Customization and Design Options
Custom classic poly mailers offer excellent branding opportunities that turn shipping materials into marketing assets. Our printing capabilities range from simple logo placement to full-coverage designs that make your package instantly recognizable. The smooth poly surface accepts ink beautifully, producing crisp, vibrant results.
Choose from single-color printing for a minimalist look or full-color process printing for eye-catching designs. this packagings can feature your logo, brand colors, website, social media handles, and promotional messaging. We also offer custom sizes beyond standard options to accommodate unique product dimensions.
- Single to full color printing options
- Logo and branding placement on front, back, or both sides
- Custom artwork and graphic design support included
- QR codes and tracking information integration
- Unique sizes and configurations available
Size Options in Inches
Custom classic poly mailers are available in a wide range of sizes to accommodate various product dimensions. Selecting the proper size ensures secure fit while minimizing excess material and shipping costs. Our manufacturing partners produce mailers from compact to extra-large sizes.
- Small: 6 x 9 inches ideal for jewelry, small accessories, and thin apparel
- Medium: 9 x 12 inches suitable for clothing, books, and medium-sized items
- Large: 12 x 15.5 inches perfect for larger apparel and multiple items
- XL: 14.5 x 19 inches designed for bulky items and shoe boxes
- Custom sizes available for unique product requirements
We recommend choosing a mailer that provides approximately 1-2 inches of extra space around your product for easy insertion and proper closure.
Sustainability Considerations
Teal Packaging is committed to offering sustainable packaging options, and our this packagings include environmentally responsible choices. We offer recyclable polyethylene mailers and options containing post-consumer recycled content. Our manufacturing partners prioritize sustainable practices throughout production.
Recycled content branded classic poly mailers help reduce virgin plastic consumption while maintaining the durability and functionality you need. Many of our mailers are recyclable through standard polyethylene recycling programs. We provide guidance on proper disposal to help your customers participate in recycling efforts.
- Recyclable polyethylene materials accepted at most recycling facilities
- Post-consumer recycled content options available
- Lightweight design reduces transportation emissions
- Soy-based inks used for all custom printing
- Recycling guidance provided for end consumers
How to Order
Ordering custom classic poly mailers from Teal Packaging is simple. Share your brand assets, quantity requirements, and size preferences with our team. Our free design support helps create mailers that represent your brand professionally while meeting your functional requirements.
Production typically completes within 7-10 business days, with shipping adding 3-5 days for delivery. We offer free shipping to US, Canada, UK, and Australian destinations. Track your order online and receive updates throughout production and delivery.
- Submit logo and brand guidelines for design support
- Select mailer size and material specifications
- Work with our design team on custom artwork
- Review and approve digital proofs before production
- Fast turnaround with free shipping to major markets