Lightweight Protection That Represents Your Brand
Classic poly mailers are the go-to shipping solution for businesses that need durable, lightweight packaging without the bulk of a box. Made from tear-resistant polyethylene film, these mailers protect clothing, accessories, soft goods, and non-fragile items during transit while keeping shipping costs low. With full-color CMYK printing across the entire surface, every package you send becomes a branded touchpoint that customers notice before they even open it.
Whether you ship ten orders a week or a thousand, custom printed poly mailers turn a basic shipping envelope into a professional brand experience. They arrive flat, store easily, and seal with a strong self-adhesive strip that keeps contents secure from warehouse to doorstep.
Design Every Detail to Match Your Brand
Your packaging should look intentional, not like an afterthought. Teal Packaging prints your artwork, logo, patterns, or messaging directly onto the mailer surface using high-resolution CMYK printing. Choose from a range of finishing options to elevate the look and feel of your shipments.
- Full bleed printing on front and back panels
- Matte lamination for a smooth, modern finish
- Spot UV coating to highlight logos or design elements
- Foil stamping in gold, silver, or custom metallic tones
- Multiple size options to fit everything from jewelry pouches to folded apparel
- Permanent self-seal adhesive closure with optional perforation for easy opening
Our free design support team works with you to prepare print-ready files, adjust layouts, and make sure colors translate accurately from screen to finished product.
Built Tough, Built Responsibly
These mailers use 2.5 mil polyethylene film that resists punctures, tears, and moisture. The material is flexible enough to conform around soft items while maintaining a clean, professional shape. A self-sealing adhesive strip locks the flap securely without tape or staples.
Teal Packaging also offers eco-conscious options for brands that prioritize sustainability. Choose recycled content poly film or biodegradable material alternatives that break down in commercial composting facilities. You get the same durability and print quality with a lower environmental footprint. Every order ships with no minimum quantity required, so you can test sustainable materials without committing to a massive production run.
Who Ships in Poly Mailers
Poly mailers work best for non-fragile, lightweight products. They are a staple across industries where fast fulfillment and low shipping weight matter.
- Clothing brands shipping t-shirts, hoodies, leggings, and accessories
- Ecommerce stores sending scarves, hats, gloves, and small textile goods
- Subscription box companies packing monthly kits and sample packs
- Print-on-demand sellers mailing posters, stickers, and flat art prints
- Boutiques and Etsy shops looking for branded unboxing moments on a budget
- Event organizers distributing promotional merchandise and welcome kits
For businesses shipping internationally, the lightweight construction helps keep dimensional weight charges down, which directly reduces your per-order shipping spend to customers in the US, Canada, UK, and Australia.
Why Brands Choose Teal Packaging
Ordering custom packaging should not require a purchasing department or a five-figure budget. Teal Packaging exists to make professional, branded packaging accessible to growing businesses at every stage.
- Low minimum order quantities. Order exactly what you need.
- free shipping included on every order
- 14-day turnaround from artwork approval to delivery
- Free design support to get your files print-ready
- Premium materials including recycled and biodegradable options
Request a free quote to get started with custom poly mailers tailored to your brand, your products, and your budget. Have questions about sizes, materials, or artwork specs? Contact our team and we will help you find the right fit.
How to Order Classic Poly Mailer
Ordering custom classic poly mailer is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
