The Classic Poly Mailer is a custom-printed polyethylene shipping mailer for high-volume ecommerce teams that need a low-cost, lightweight envelope for soft goods. The durable film resists tears and moisture, and a self-seal strip closes each order fast on the pack line.
Because the mailer weighs next to nothing and folds flat, you keep shipping costs and storage footprint low while moving big order counts. The smooth film prints crisp full-color graphics - a strong fit for a clothing shop running daily fulfillment or a returns program that needs reliable, branded mailers at scale.
Materials & Specifications
- Material: Durable polyethylene film
- Closure: Permanent self-seal adhesive strip
- Printing: Full-color CMYK surface print
- Finishing: Matte or gloss film, custom branding front and back
- Protection: Water-resistant, puncture-resistant film
Best Used For
- High-volume apparel and accessory fulfillment
- Daily ecommerce order shipping
- Returns and exchange programs
Printing & Finishing
A gloss film makes bold logos and color blocks stand out, while matte gives a cleaner, low-shine surface. Full-color CMYK printing wraps the front and back, turning a basic mailer into branded packaging.
Why Order from Teal
Teal is a US-based manufacturer with a 50-unit minimum on the Classic Poly Mailer. You get free design help, free US shipping, and full-color CMYK printing. Choose 7-business-day standard production or 5-day rush. Order a free sample kit (just $19.99 shipping, credited to your first order), and we answer quote requests within 4 business hours.
FAQ
What's the minimum order quantity? The standard MOQ is 50 units; 100+ applies only to specialty rigid boxes.
How long is production? Standard production is 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Classic Poly Mailer
Ordering custom classic poly mailer is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days

