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Custom Consumer Tray Box

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom consumer tray box before production.

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MOQ
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Free
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FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Consumer Tray Box Solutions

Our custom consumer tray box packaging combines practical product containment with attractive retail presentation. Designed for efficiency and visual appeal, these tray boxes are perfect for food products, cosmetics, small consumer goods. And promotional items. The tray and sleeve design provides excellent product visibility while keeping contents secure during handling and transport.

Our manufacturing partners produce custom consumer tray box solutions using advanced equipment and quality materials. Each packaging solution is engineered to maximize shelf impact while minimizing material costs and shipping expenses through efficient flat-pack delivery.

Materials and GSM Specifications

We offer carefully selected materials for our custom consumer tray box packaging, balancing protection, presentation, and sustainability.

  • Standard Tray Board: 14pt (300gsm) - Reliable performance for lightweight products
  • Medium Tray Board: 16pt (350gsm) - Enhanced durability for medium-weight items
  • Heavy-Duty Tray: 18pt (400gsm) - Maximum strength for heavier products
  • Kraft Tray Board: 16pt (350gsm) - Natural, sustainable aesthetic
  • SBS Sleeve Material: 14pt (300gsm) - Premium print quality for brand graphics

The tray and sleeve construction allows for optimization of each component based on its specific function.

Customization Options

Our custom consumer tray box packaging offers extensive customization to create distinctive retail presence.

  • Full-Color Sleeve Printing: Vibrant graphics wrap around the entire tray
  • Tray Printing: Brand messaging inside the tray for surprise reveals
  • Window Options: Die-cut windows to showcase products
  • Finish Options: Matte, gloss, and soft-touch lamination
  • Spot Finishes: Spot UV and foil stamping for premium accents
  • Hang Cards: Retail-ready hanging options for peg hook display

Available Sizes in Inches

Our custom consumer tray box solutions are available in standard sizes with custom options for unique requirements.

  • Compact (5 x 3 x 2): Small cosmetics, health products, sample sizes
  • Small (6 x 4 x 3): Snacks, small food items, travel sizes
  • Medium (8 x 5 x 4): Standard retail products, cosmetics, crafts
  • Large (10 x 7 x 5): Multi-packs, larger quantities, gift sets
  • Jumbo (12 x 9 x 6): Large retail volumes, bulk packaging

Sustainability Commitment

Teal Packaging is committed to environmentally responsible production of all custom consumer tray box packaging.

  • FSC-certified paper options: Paper sourced from responsible forests
  • Soy-Based Inks: Petroleum-free printing inks
  • Recyclable Construction: Both tray and sleeve are recyclable
  • Reduced Material: Efficient design minimizes excess packaging
  • Flat-Packed Shipping: Reduced transportation emissions through efficient shipping

Sustainable tray box packaging helps your brand meet consumer expectations for environmental responsibility.

How to Order

Ordering your custom consumer tray box packaging is designed to be simple and efficient.

  1. Submit Requirements: Provide product dimensions, quantity needs, and design preferences
  2. Get Quote: Detailed pricing including all customization options
  3. Design Support: Free artwork assistance and optimization
  4. Proof Approval: Digital proof ensures accuracy before production
  5. Production and Delivery: 2-week turnaround with free shipping included on every order

Minimum order quantity is 50 units, making professional tray packaging accessible for businesses of all sizes.

What products work best with tray box packaging?

Our consumer tray box packaging is ideal for food items, cosmetics, health and beauty products, small consumer goods, crafts, and promotional items. The tray provides product security while the sleeve offers excellent branding opportunities.

What is the minimum order quantity?

The minimum order quantity is 50 units. This allows businesses to access professional retail packaging without large inventory commitments.

How long does production take?

Production typically requires 2 weeks from artwork approval. This includes printing the sleeve, producing the tray, assembling the complete package, and quality inspection.

Can I customize both the tray and sleeve?

Yes, both components can be customized. The sleeve offers the largest print area for brand graphics, while the tray interior can feature additional branding or product information.

Are sustainable options available?

Yes, we offer FSC-certified paper options, soy-based inks, and available with recyclable options by specification options. Let us know your sustainability requirements and we will recommend appropriate solutions.

Production Checklist

How to Plan Custom Consumer Tray Box

Use this page to brief Teal before quoting. The strongest custom consumer tray box requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom consumer tray box, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

Custom Donut Tray Boxes
Custom Candle Tray And Sleeve Box
Custom Food Tray Packaging

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Consumer Tray Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit