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Custom Ecommerce

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom ecommerce before production.

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MOQ
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Production
Free
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FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Ecommerce Packaging: Complete Solutions for Online Brands

Successful e-commerce brands understand that packaging extends far beyond simple shipping containers. Custom ecommerce packaging creates brand experiences that turn first-time buyers into loyal customers. Teal Packaging provides complete packaging solutions that protect your products and promote your brand from the warehouse to the customer's doorstep.

Our manufacturing partners offer comprehensive packaging capabilities including mailer boxes, product boxes, inserts, and promotional materials. We understand the unique challenges of direct-to-consumer brands and create packaging solutions that solve real problems while building brand equity.

With a 50-unit minimum, 2-week turnaround, free design support, and free shipping to major markets, professional ecommerce packaging is accessible for brands at every stage.

Materials and GSM Specifications

Ecommerce packaging must balance protection, presentation, and sustainability. We offer material options that deliver on all three fronts.

  • Standard Corrugated (32 ECT): 300-350 GSM suitable for most shipping applications
  • Double Wall Corrugated: 400+ GSM for heavier products or international shipping
  • Kraft Corrugated: 250-350 GSM sustainable option with natural appearance
  • Rigid Box Stock: 600-800 GSM for premium unboxing experiences
  • Recycled Materials: 250-400 GSM containing post-consumer recycled content

FSC-certified paper options are available by specification from responsible sources. Soy-based inks ensure vibrant printing without petroleum-based chemicals. Every packaging component is recyclable, and we offer compostable options for complete sustainability.

Customization Options

Custom ecommerce packaging should reflect your brand personality and create memorable unboxing experiences. Our comprehensive customization options make that possible.

Full-color printing transforms shipping boxes into marketing vehicles. Inside printing adds surprise and delight when customers open their packages. Custom inserts hold products securely and add premium feel. QR codes bridge physical and digital experiences. Branded tissue paper, stickers, and thank-you cards complete the experience. Our free design support team helps create cohesive packaging that represents your brand perfectly.

We produce complete packaging systems where every element works together to create consistent brand presentation.

Available Sizes in Inches

Every ecommerce product has unique packaging requirements. We produce boxes in standard sizes and custom dimensions to fit your specific products perfectly.

  • Small (6 x 4 x 4 inches): Samples, accessories, and subscription items
  • Medium (10 x 8 x 6 inches): Most common ecommerce product size
  • Large (14 x 12 x 10 inches): Larger items and multi-product boxes
  • Apparel (12 x 9 x 2 inches): Flat packaging for clothing and textiles
  • Jewelry (6 x 6 x 1.5 inches): Compact boxes for small items
  • Custom Dimensions: Any size produced to your exact specifications

Proper sizing reduces material costs, minimizes product movement, and creates more professional presentations. Our team helps optimize dimensions for your specific products.

Sustainability Commitment

Sustainable packaging is increasingly important for ecommerce brands as consumers actively choose companies aligned with their values. Our eco-friendly packaging solutions help you meet these expectations.

FSC certification guarantees responsible sourcing from managed forests. Soy-based inks eliminate petroleum dependency while maintaining print quality. Corrugated packaging is the most recycled material in the world, with recycling rates exceeding 90 percent in many markets. We offer boxes made from recycled content and fully compostable options for complete sustainability.

Sustainable packaging is a competitive advantage that builds brand loyalty. Many brands print sustainability messaging and recycling instructions directly on their packaging, turning every delivery into an environmental statement.

How to Order

Ordering complete ecommerce packaging solutions is straightforward. Share your product dimensions, packaging requirements, and any design concepts or artwork files.

Our team reviews your requirements and provides comprehensive quotes covering all packaging components. Digital proofs are generated within 48 hours of artwork approval. Production begins immediately upon approval, with all components shipping within 2 weeks.

Free shipping is included on every Teal order, with delivery details confirmed during quoting. Tracking information is provided for all shipments.

What is the minimum order quantity?

Our minimum is 50 units per product type, making professional packaging accessible for businesses of all sizes.

How long does production take?

Standard production is 2 weeks from artwork approval. Rush services may be available for time-sensitive orders.

Can you produce complete packaging systems?

Yes, we produce complete packaging including mailers, product boxes, inserts, and promotional materials that work together.

Do you offer subscription box packaging?

Yes, we specialize in subscription box packaging with options for recurring designs and seasonal variations.

What design services are included?

Our free design support includes dieline creation, artwork optimization, and design consultation to ensure your packaging looks professional.

Production Checklist

How to Plan Custom Ecommerce

Use this page to brief Teal before quoting. The strongest custom ecommerce requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom ecommerce, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

corrugated ecommerce boxes
ecommerce shipping boxes
ecommerce packaging supplier

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Ecommerce?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit