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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom gift before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Gift Packaging That Makes Every Moment Memorable

A gift is more than its contents. The moment someone picks up a beautifully wrapped package, their anticipation builds before they even open it. Custom gift packaging is the physical expression of that care and intention. For brands selling products that are purchased as gifts, investing in thoughtfully designed packaging is not optional. It is part of what customers are paying for. Teal Packaging supplies fully custom printed gift packaging in a wide range of formats, materials, and sizes, with a minimum order of 50 units, a two-week turnaround, and free shipping to the US, Canada, the UK, and Australia.

The market for custom gift packaging spans every category: luxury goods, artisan food, cosmetics, apparel, homeware, and experiential gifts. Regardless of category, the principles are the same. The packaging must communicate quality and care, it must protect the product inside, and it must create a memorable opening experience that the recipient associates with your brand. Free design support is included with every Teal Packaging order, making premium results accessible at any scale.

Materials and GSM Specifications for Gift Packaging

Gift packaging demands materials that are both visually appealing and structurally sound enough to protect valuable or delicate items. Teal Packaging works with manufacturing partners to supply the following substrate options for custom gift packaging applications.

  • Rigid chipboard 1.5-3mm thickness: The gold standard for premium gift boxes. Chipboard wrapped in printed paper creates a solid, reusable box with significant perceived value. Ideal for jewelry, cosmetics, luxury food, and premium branded gifts.
  • SBS (Solid Bleached Sulfate) 300-400 gsm: A clay-coated white board delivering vivid full-color print quality. Used for mid-range gift boxes, folding carton gift sets, and gift packaging for food and lifestyle products.
  • Kraft board 280-350 gsm: Natural, earthy, and artisan in character. Perfect for organic, handmade, and eco-conscious gift brands. Accepts print cleanly and gives a distinctive rustic warmth to the packaging presentation.
  • Specialty textured papers: Linen, felt-grain, and hammered textured wraps are available for chipboard gift boxes, adding a tactile dimension to the exterior surface that differentiates the packaging from standard printed board.
  • Rigid paper wrap (art paper 120-157 gsm): Used as the printed outer layer on chipboard boxes. Available in a range of finishes from high-gloss coated to uncoated natural stocks.

Customization Options for Branded Gift Packaging

Every element of your custom gift packaging can be specified to create a cohesive, intentional brand experience.

  • Full CMYK printing: Reproduce detailed artwork, photography, and pattern designs with full-color accuracy across all substrates.
  • Pantone spot colors: Exact color matching for brands with strict identity guidelines across multiple packaging formats.
  • Foil stamping: Gold, silver, rose gold, copper, and holographic foil options for logos, brand marks, and decorative elements. A defining feature of luxury gift packaging.
  • Embossing and debossing: Tactile raised or recessed logo and text impressions that convey quality through touch. Often combined with foil for maximum premium effect.
  • Matte lamination: A smooth, velvety matte finish signals understated luxury and sophistication. Standard for premium cosmetic and jewelry gift packaging.
  • Soft-touch coating: Ultra-soft, velvet-like surface coating that elevates the tactile experience of the packaging.
  • Gloss lamination: High-shine surface that enhances print vibrancy. Works well for bold, high-energy gift packaging designs.
  • Spot UV: Selectively applied gloss coating over logos or decorative elements for visual contrast against a matte background.
  • Magnetic closure: A satisfying magnetic closing mechanism on rigid gift boxes for a premium opening ritual.
  • Ribbon pulls and satin ribbons: Ribbon closures and pull-tabs add a gift-ready luxury dimension to the opening experience.
  • Custom tissue paper and inserts: Branded tissue paper, satin fabric inserts, and cardboard tray inserts complete the presentation inside the box.

Standard and Custom Sizes for Gift Packaging (Inches)

Gift packaging sizes vary enormously by product category. Common formats for custom gift packaging include the following.

  • Jewelry and small accessory box: Approximately 3 x 3 x 1.5 inches. For rings, earrings, pendants, and small luxury accessories.
  • Small gift box: Approximately 5 x 4 x 2 inches. Suitable for single-product gifts, cosmetic items, and small lifestyle accessories.
  • Medium gift box: Approximately 8 x 6 x 3 inches. A versatile size for multi-item gift sets, fragrance, and premium food gift boxes.
  • Large gift box: Approximately 12 x 10 x 4 inches. For apparel, homeware gifts, and curated gift sets with multiple items.
  • Flat presentation box: Approximately 12 x 8 x 1.5 inches. A shallow format ideal for scarves, ties, art prints, and flat gift items.
  • Custom dimensions: Any size and proportion can be accommodated with custom tooling. Provide exact internal dimensions when requesting a quote.

Sustainability in Gift Packaging

Sustainable gift packaging is increasingly expected by consumers, especially in the premium segment. Teal Packaging integrates responsible practices throughout the production of custom gift packaging.

  • FSC-certified board: All chipboard, SBS, and kraft substrates sourced from FSC-certified forests.
  • Soy-based inks: Printed with renewable, low-VOC soy inks compatible with recycling streams.
  • Recyclable and reusable formats: Rigid chipboard gift boxes are naturally reusable. Designing for reuse extends the life of the packaging beyond the initial gift moment.
  • Plastic-free options: Tissue paper, fabric inserts, and cardboard tray inserts replace plastic void fill and foam packaging.
  • Compostable wraps: Cellulose-based compostable wrapping alternatives are available for brands committed to waste-reduction packaging.

Explore related gift and premium packaging formats in our custom gift boxes collection, our custom rigid boxes for the full premium rigid box range, and our custom mailer boxes for gift packages sent by post. For gifting collections that ship as subscription products, see our custom subscription boxes.

How to Order Custom Gift Packaging from Teal Packaging

Ordering your custom gift packaging from Teal Packaging follows a clear, supported process.

  • Step 1 - Request a quote: Complete the quote form with your chosen box style, dimensions, material, quantity (minimum 50 units), and finish requirements.
  • Step 2 - Share or request design: Upload your existing brand artwork or request free design assistance. The Teal Packaging design team will prepare print-ready artwork at no additional cost.
  • Step 3 - Approve your proof: A digital proof is issued for review before production. Revisions are provided at no charge until approved.
  • Step 4 - Production and delivery: Two-week turnaround from proof approval. Free shipping to the US, Canada, the UK, and Australia.

Frequently Asked Questions About Custom Gift Packaging

What type of box construction is best for premium gift packaging?

Rigid chipboard boxes, particularly two-piece set-up boxes with a separate lid and base, are the standard for premium custom gift packaging. The solid construction, heavy weight, and premium finish options such as foil stamping and embossing communicate quality and create a lasting impression. For mid-range gifting, a heavy SBS folding carton with matte lamination delivers a strong result at a lower price point.

Can I get matching tissue paper, ribbon, and inserts?

Yes. Branded tissue paper in custom colors and patterns, satin ribbons, and custom cardboard or fabric inserts are all available to complete the gift packaging presentation. These accessories are quoted alongside the outer box and can be ordered as part of the same project, ensuring a cohesive brand experience throughout the unboxing.

What is the minimum order quantity?

The minimum order quantity for custom gift packaging is 50 units. This low threshold supports small brands, boutique businesses, and independent designers who need professional results without committing to large stock volumes. Larger orders attract volume pricing.

Can gift packaging be made compostable?

Yes. Kraft board without plastic laminate is naturally compostable under home composting conditions. For boxed gift packaging, a PLA-lined compostable board option is available for brands pursuing waste-reduction packaging standards. The Teal Packaging team will advise on the best compostable option for your specific box structure when reviewing your quote.

How far in advance should I order gift packaging for a seasonal campaign?

Allow a minimum of three to four weeks from enquiry to delivery to account for the quote review, design, proof approval, and two-week production timeline. For peak seasonal campaigns such as Christmas, Valentine's Day, or Mother's Day, ordering six to eight weeks in advance is strongly recommended to avoid production scheduling delays during high-demand periods.

Production Checklist

How to Plan Custom gift

Use this page to brief Teal before quoting. The strongest custom gift requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom gift, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

corporate gift boxes
custom gift boxes denver
corporate gift packaging

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom gift?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit