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Custom Gift Boxes

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom gift boxes before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Gift Boxes That Elevate Your Brand and Delight Recipients

There is a reason the most memorable gifts are always beautifully boxed. Custom gift boxes do not just hold a product. They build anticipation, communicate brand values, and create an emotional experience that the recipient associates with the giver and the brand behind the packaging. Whether you are a luxury product brand, a boutique retailer, a corporate gifting team, or an artisan maker, purpose-built branded gift boxes are a direct investment in the impression you make. Teal Packaging supplies fully custom printed gift boxes in a wide range of styles and materials, with a minimum order of 50 units, a two-week production turnaround, and free shipping to the US, Canada, the UK, and Australia.

The demand for premium gift box packaging has grown significantly as e-commerce brands recognize that the unboxing experience is as important as the product itself. Social media amplifies this: a beautifully packaged product is photographed, shared, and tagged far more often than one that arrives in a plain brown box. Investing in well-designed custom gift boxes is therefore both a customer experience decision and a marketing strategy. Free design support is included with every order from Teal Packaging.

Materials and GSM Specifications for Gift Boxes

Premium gift boxes require materials that deliver visual impact, structural integrity, and a tactile premium feel. Teal Packaging works with trusted manufacturing partners to offer the following substrate options for gift box production.

  • Rigid chipboard 1.5-3mm thickness: The definitive material for luxury custom gift boxes. Chipboard is wrapped in printed paper and engineered to a precise thickness that provides a substantial, high-quality feel. Available in various board weights to match the structural needs of different box sizes and product weights.
  • SBS (Solid Bleached Sulfate) 300-400 gsm: A clay-coated white board for premium folding carton gift boxes. Vivid print quality, clean white surface, and flexible enough for a wide range of box styles from tuck-end cartons to two-piece set-up formats.
  • Kraft board 280-350 gsm: Natural, unbleached kraft for artisan gift brands. The organic aesthetic communicates handcrafted quality and sustainability values. Accepts print well and pairs beautifully with minimal or vintage-inspired designs.
  • Specialty textured wrap papers: Linen, canvas, and felt-grain textured paper wraps for chipboard boxes give the exterior a distinctive tactile dimension that standard printed board cannot match. Available in a curated palette of colors and textures.
  • Foil board and pearlescent board: Metallic or pearlescent substrates that add inherent sheen and luxury character to the packaging even before print finishes are applied.

Customization Options for Branded Gift Boxes

Every aspect of your custom gift box design can be tailored to create a coherent, intentional brand experience that matches your product's quality and price point.

  • Full CMYK and Pantone printing: Precise color reproduction across complex artwork, photography, patterns, and brand palettes.
  • Foil stamping: Gold, silver, rose gold, copper, and holographic foil options for logos, brand marks, and decorative accents. A signature feature of luxury gift box packaging across jewelry, cosmetics, and premium food categories.
  • Embossing and debossing: Raised and recessed tactile logo impressions. Often combined with foil for a signature brand mark that communicates quality through both sight and touch.
  • Matte lamination: A smooth, non-reflective finish that is synonymous with understated luxury. Used extensively in premium cosmetics, jewelry, and lifestyle gift packaging.
  • Soft-touch coating: A velvet-like surface coating that transforms the tactile experience of the box. Creates a premium feel that customers and recipients comment on directly.
  • Spot UV: Selective high-gloss varnish over logos or design elements against a matte background for a sophisticated visual contrast.
  • Gloss lamination: A high-shine finish for bold, vibrant gift box aesthetics.
  • Magnetic closure: A premium opening ritual provided by concealed magnets in the lid. Standard on luxury rigid gift boxes for jewelry, tech accessories, and premium food.
  • Ribbon pulls: Satin ribbon pulls integrated into the lid for an elegant opening experience without a magnetic mechanism.
  • Custom inserts: Cardboard, paper pulp, or fabric inserts designed to hold your specific product securely and present it at the correct angle when the box is opened.
  • Interior printing: Full-color printing on the inner surfaces of the box for an additional branded reveal moment.

Standard and Custom Sizes for Gift Boxes (Inches)

Gift box dimensions must be matched to the product inside. Common sizes for custom gift boxes include the following.

  • Jewelry and small luxury box: Approximately 3 x 3 x 2 inches. For rings, earrings, bracelets, and small luxury accessories.
  • Small gift box: Approximately 5 x 4 x 2 inches. A versatile format for single-product gifts, cosmetic items, small candles, and lifestyle accessories.
  • Medium gift box: Approximately 8 x 6 x 3 inches. Suitable for multi-product gift sets, premium food gifts, fragrance, and mid-size branded gifts.
  • Large gift box: Approximately 12 x 10 x 4 inches. For apparel items, homeware gifts, multi-item curated sets, and corporate gift boxes.
  • Hamper-style flat box: Approximately 14 x 10 x 3 inches. A wide, shallow format for displaying multiple items side by side in a premium presentation layer.
  • Custom dimensions: Any non-standard size can be produced with custom tooling. Provide internal dimensions and content weight when requesting a quote.

Sustainability in Custom Gift Box Packaging

Responsible gift packaging is increasingly important to consumers at every price point. Teal Packaging applies sustainable sourcing and production practices to all custom gift box orders.

  • FSC-certified board: All chipboard, SBS, and kraft substrates are sourced from FSC-certified forests with verified responsible forestry practices.
  • Soy-based inks: Printed with renewable, low-VOC soy-based inks compatible with paper and board recycling.
  • Recyclable and reusable: Rigid chipboard gift boxes are naturally reused by recipients for storage, keepsakes, and re-gifting, extending the packaging life well beyond the initial unboxing.
  • Plastic-free construction: Paper pulp and cardboard inserts, tissue paper fills, and fabric ribbons are available as alternatives to plastic tray inserts and synthetic ribbon.
  • Reduced material approach: Die-cut optimization during production reduces off-cut waste. Efficient sheet nesting by manufacturing partners minimizes material consumption per unit.

Explore the full range of complementary premium packaging options at Teal Packaging: custom rigid boxes for the premium rigid box collection, custom mailer boxes for gift packages sent by post, custom retail boxes for shelf-ready formats, and custom display boxes for point-of-sale merchandising that complements your gift box range.

How to Order Custom Gift Boxes from Teal Packaging

Teal Packaging's order process for custom gift boxes is designed to be fast, supported, and transparent from enquiry through to delivery.

  • Step 1 - Request a quote: Complete the online quote form with your chosen box style, material, dimensions, finish requirements, and quantity (minimum 50 units).
  • Step 2 - Submit or request design help: Upload print-ready artwork or request free design assistance from the Teal Packaging team. Design is provided at no additional cost.
  • Step 3 - Approve the proof: A digital proof is issued for your review. Revisions are free until you are satisfied with the result before production begins.
  • Step 4 - Production and free delivery: Two-week production turnaround from proof approval. Free shipping is included on every Teal order. Delivery details are confirmed during quoting.

Frequently Asked Questions About Custom Gift Boxes

What is the difference between a set-up box and a folding carton gift box?

A set-up box (also known as a rigid box) has a chipboard construction with a separate lid and base that do not fold flat. It maintains its shape permanently and has a substantial, premium feel. A folding carton gift box is made from SBS or kraft board, is shipped flat, and is assembled by the end user or packer. Set-up boxes are the premium standard for luxury gift boxes. Folding cartons are cost-efficient for mid-range gifting applications where a rigid construction is not required.

Can I get bespoke gift boxes with a magnetic closure?

Yes. Magnetic closure is available on rigid chipboard gift box formats. Concealed magnets are embedded in the lid and base, creating a secure, satisfying closure mechanism. This is a highly popular feature for premium jewelry, cosmetics, tech accessories, and corporate gift boxes where the opening experience is an important part of the brand moment.

What is the minimum order quantity for made-to-order gift boxes?

The minimum order quantity is 50 units. This accessible MOQ supports small brands, boutique retailers, and seasonal gift programs that need professional packaging without overcommitting on inventory. Volume pricing applies for larger order quantities and the team will provide tiered pricing on request.

Can I order custom inserts for my gift boxes?

Yes. Custom inserts in cardboard, paper pulp, and fabric are available and designed to hold your specific product securely and present it attractively when the box is opened. Plastic-free insert options are available for brands committed to sustainable packaging. Inserts are quoted alongside the box and can be included in the same order.

How long does production take?

Standard production turnaround is two weeks from the date of artwork approval. Free shipping is included on every Teal order. Delivery details are confirmed during quoting. For peak gifting seasons including Christmas, Valentine's Day, and Mother's Day, ordering at least six to eight weeks in advance is recommended to avoid delays during high-demand production periods.

Production Checklist

How to Plan Custom Gift Boxes

Use this page to brief Teal before quoting. The strongest custom gift boxes requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom gift boxes, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

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corporate gift packaging

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Gift Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit