Custom Jacket Packaging for Apparel, Outerwear, and Fashion Brands
Outerwear is a considered purchase. A customer spending on a jacket expects every element of the experience to reflect the quality they are investing in, and that experience starts with the packaging. Custom jacket packaging signals that your brand takes presentation seriously, from the moment an order arrives at the customer's door to the moment the garment is lifted from its wrapping. At Teal Packaging, we partner with experienced manufacturing partners to create branded jacket packaging solutions that match the premium nature of your product and reinforce customer confidence in your brand with every delivery.
Whether you need flat-pack garment boxes, mailer solutions for direct-to-consumer shipping, or elegant branded tissue and wrap for in-store gifting, our custom jacket packaging program covers every scenario. Minimum order starts at 50 units, free shipping are confirmed during quoting, and our in-house design team provides complimentary design support from the first conversation to final print approval.
For related apparel packaging formats, explore our custom mailer boxes for ecommerce shipping and our custom rigid boxes for premium in-store and gift presentations that complement high-end jacket packaging.
Materials and GSM Specifications
The right material for custom jacket packaging depends on the jacket's price point, weight, and the sales channel it serves. Teal Packaging's manufacturing partners work with a full range of apparel-grade substrates.
- Corrugated kraft board (350-500 gsm): The workhorse of ecommerce jacket shipping. B-flute or C-flute corrugated provides crush resistance during transit, keeping bulky outerwear protected through the delivery journey.
- Rigid greyboard with art paper wrap (1500-2500 gsm core): For premium jacket presentation boxes designed for retail gifting, flagship store packaging, or limited edition releases. The dense core gives a weighty, luxurious feel that matches the jacket's perceived value.
- Coated SBS board (350-450 gsm): Lighter-weight option for folded garment boxes shipped flat and assembled by the customer or retail team. Printable exterior with clean white interior appropriate for garment contact.
- Tissue paper wrapping (17-22 gsm): Branded tissue paper used to wrap jackets inside the box adds a reveal layer to the unboxing experience. Available in custom colors and single-color logo printing.
FSC-certified paper options are available by specification and printed with soy-based inks to align with apparel brands' growing sustainability commitments and consumer expectations.
Customization Options
Your custom jacket packaging is an extension of your fashion brand's visual identity. Teal Packaging provides the full range of print and finish options to match any aesthetic, from utilitarian streetwear to luxury outerwear.
- Full-color exterior printing: CMYK and Pantone matching delivers precise brand colors across the full exterior surface of your jacket boxes, mailers, or wrapping paper.
- Matte or gloss lamination: Matte lamination creates a premium, tactile finish popular with high-end fashion brands. Gloss lamination adds color intensity and a polished look that works well with bold graphic designs.
- Soft-touch lamination: An ultra-matte coating with a velvety hand feel that communicates luxury from the first touch, ideal for premium and designer jacket lines.
- Foil stamping: Gold, silver, or custom foil on the box lid or branded tape adds a celebratory, high-fashion element popular with seasonal releases and gift-ready packaging.
- Magnetic closure for rigid boxes: Magnetic lid closures on rigid jacket boxes add a functional luxury detail that customers associate with high-end retail packaging.
- Custom tissue, stickers, and inserts: Brand the entire unboxing experience with printed tissue paper, branded sticker seals, thank-you cards, and care instruction inserts.
Free design support is provided with every order.
Our team will create a complete print-ready layout for all packaging components, ensuring a cohesive brand presentation across every element of the package.
Standard and Custom Sizes (Inches)
Jackets vary widely in size depending on style, material, and target demographic. Teal Packaging offers standard folded garment box sizes and full custom dimensions to fit any jacket format precisely.
- Small (14 x 10 x 3 inches): Suitable for lightweight windbreakers, thin fleeces, and women's fitted jackets folded flat.
- Medium (16 x 12 x 4 inches): The most common size for standard-weight jackets and zip-up hoodies in regular adult sizes.
- Large (18 x 14 x 5 inches): For heavier down jackets, quilted coats, and oversized or plus-size outerwear that needs more depth when folded.
- Extra-large (20 x 16 x 6 inches): Accommodates bulky puffer jackets, ski jackets, and technical outerwear that cannot be compressed without damaging the fill or structure.
- Custom dimensions: Provide your jacket's folded dimensions (length x width x depth) and our team will spec a box with appropriate interior clearance for easy packing and a snug, professional presentation.
Sustainability Commitment
Apparel is one of the most scrutinized industries for environmental impact. Packaging is an area where fashion brands can demonstrate genuine commitment to sustainability.
Our custom jacket packaging program is built on responsible material choices at every level.
- FSC-certified paper options and corrugated board from sustainably managed forests.
- Soy-based inks that meet apparel industry environmental sourcing standards and biodegrade more readily than conventional inks.
- Recyclable single-material constructions that enter standard paper recycling streams cleanly.
- Compostable tissue paper and box options for brands committed to closed-loop packaging programs.
- Designs that minimize total material weight per unit, reducing both the cost and the carbon footprint of shipping.
We can incorporate your sustainability certifications, eco-messaging, and recycling instructions directly into the packaging design at no additional cost.
How to Order Custom Jacket Packaging
Teal Packaging's ordering process ensures that your branded jacket packaging is designed, produced, and delivered without confusion or delays.
- Step 1 - Request a quote: Submit your packaging type, box dimensions, material preference, quantity (50-unit minimum), and any printing or finishing details via our online form.
- Step 2 - Free design support: Share your brand assets, lookbook imagery, or design direction.
Our team builds a print-ready proof within 2 business days at no charge.
- Step 3 - Proof approval: Review your proof and request any revisions. We do not proceed to production until your design is fully approved.
- Step 4 - Production: Manufacturing is handled by our trusted production partners with a standard 2-week turnaround from proof approval.
- Step 5 - Free shipping: Your order ships free to any US, Canadian, UK, or Australian address with shipment tracking provided at dispatch.
