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Custom Jackets

4.4 (79 reviews)
Priya S. 4.9/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Daniel K. 4.5/5
Great quality and the free design help made it easy. Will reorder.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom jackets before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Jackets packaging is custom-printed paperboard packaging for outerwear brands shipping jackets, coats, and shells to buyers and retail partners. We manufacture it in the US so a bulkier garment travels protected and presented well.

A deep folding carton or corrugated mailer gives a folded jacket room without forcing creases, and a die-cut one-piece mailer seals with interlocking flaps so no tape covers your print. Use it for a premium outerwear line shipped direct to consumer, or for wholesale orders headed to a retail buyer.

Materials & Specifications

  • Material: corrugated board for mailers, or SBS/kraft paperboard folding cartons
  • Board: E-flute for lighter mailers, B or C-flute for heavier garments; paperboard 300-400gsm for cartons
  • Construction: die-cut one-piece mailer with interlocking flaps, no tape
  • Printing: full-color CMYK, print inside and outside
  • Finishing: matte or gloss lamination, custom inserts and partitions, spot UV, foil
  • Sustainability: FSC-certified paper option

Best Used For

  • Outerwear brands shipping jackets and coats direct to consumer
  • Wholesale apparel orders to retail buyers
  • Premium garment drops needing a protective mailer
  • Return-friendly shipping with a reusable one-piece box

Printing & Finishing

Print Custom Jackets boxes in full-color CMYK inside and out, then layer on upgrades suited to corrugated and paperboard: matte or gloss lamination for a finished surface, foil or spot UV for logo contrast, and custom inserts or partitions to keep folded outerwear in place during transit.

Why Order from Teal

We are a US-based manufacturer with a 50-unit minimum, free design help, and free US shipping. Choose 5-day rush or 7-business-day standard production, full-color CMYK, and an FSC-certified paper option. Your free sample kit ships for just $19.99, credited to your first order, and quotes arrive within 4 business hours.

FAQ

What's the minimum order quantity? The standard minimum is 50 units. Specialty rigid setups begin at 100 units.

How long is production? Standard production takes 7 business days, with a 5-day rush option.

Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.

Is the packaging recyclable? Yes. Corrugated and paperboard are recyclable, with an FSC-certified paper option.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Custom Jackets

Ordering custom jackets is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about custom jackets, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Custom Jackets from Teal Packaging?

Teal Packaging produces custom jackets with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Custom Jackets?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit