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Custom Letter Heads

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom letter heads before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

First Impressions That Begin Before the Meeting

Custom letter heads are one of the most enduring business communication tools because they carry your brand identity into every formal interaction. A well-designed letterhead signals professionalism, credibility, and attention to detail from the moment a client or partner picks up the page. At Teal Packaging, we produce custom letterheads with a 2-week turnaround, a minimum order of 50 units, and Free shipping is included on every Teal order, with delivery details confirmed during quoting.

Our manufacturing partners print custom letterheads on premium paper stocks with a range of finishes that bring your brand identity to life on the page. Free design support is included with every order, covering layout, typography, and full colour proofing so your letterheads arrive exactly as you envisioned. Whether you need a single letterhead design for general correspondence or a set of branded stationery for different departments or use cases, we handle every detail.

For a complete branded stationery and packaging solution, pair your letterheads with our custom gift boxes for premium proposal and welcome pack presentations, or our custom retail boxes for branded packaging across your full business identity.

Materials and GSM Specifications

The paper weight of your custom letterhead communicates as much as the design printed on it. Heavier paper feels more authoritative and premium in the hand, while lighter weights suit high-volume correspondence.

Our options include:

  • 80 GSM Bond Paper: A standard office weight paper suited for high-volume correspondence where cost efficiency matters. Laser and inkjet printer compatible for overprinting with variable content.
  • 100 GSM Uncoated Stock: A step up in weight and quality. Noticeably more substantial than standard copy paper and significantly more impressive in a client presentation context. Still printer-compatible for overprinting.
  • 120 GSM Uncoated Stock: A premium letterhead weight that feels confident and authoritative. Common in law firms, financial services, and high-end professional services where document quality reflects company stature.
  • 150 GSM Uncoated Stock: A heavy, luxury letterhead stock for proposals, contracts, and formal communications where the document itself is intended to make a strong impression.
  • 170 GSM Coated Silk: A smooth coated stock suited for letterheads that feature full-colour photography or richly detailed artwork. Not recommended for overprinting with standard office printers.

All paper stocks are FSC-certified. Soy-based inks are used across all print runs. Uncoated stocks are available with recyclable options by specification through standard paper recycling.

Customization Options

A custom printed letterhead is your brand on paper. Every element should be intentional.

Our customization options include:

  • Printing: Full-colour CMYK or Pantone-matched spot colour printing for precise brand colour accuracy. One-colour, two-colour, and full-colour designs are all available.
  • Finishes: Uncoated for a natural, professional feel with printer compatibility; silk-coated for a smooth, refined surface with excellent colour reproduction; matte-coated for a flat, premium look without shine.
  • Foil Stamping: Gold, silver, or holographic foil on your company logo, crest, or header element for a distinguished, high-authority presentation.
  • Embossing and Debossing: Raised or recessed brand elements such as a letterhead logo, monogram, or border pattern for a tactile premium finish.
  • Watermark: A custom watermark printed or embossed into the paper for security and authenticity in sensitive document applications.
  • Perforations: Tear-off strips or stub sections for letterheads used with invoice or order confirmation documents.
  • Matching Stationery: Letterheads can be ordered alongside matching envelopes, compliment slips, and business cards to create a complete branded stationery suite.

Our design team will lay out your letterhead to professional typographic standards, incorporating your logo, contact details, business address, and any regulatory text required in your industry or jurisdiction.

Available Sizes

Standard sizes for custom letterheads are as follows, with custom sizes available for specialty applications:

  • 8.5 x 11 inches (US Letter) - the standard format for North American business correspondence
  • 8.27 x 11.69 inches (A4) - the international standard used in UK, Australia, and most global markets
  • 8.5 x 14 inches (US Legal) - an extended format used for contracts, legal documents, and formal agreements
  • 5.5 x 8.5 inches (Half Letter) - a compact format for short correspondence, compliment notes, and memo pads
  • A5 (5.83 x 8.27 inches) - the international compact equivalent for short correspondence

For branded proposal folders, multi-page document portfolios, or other specialty stationery formats, contact our team to discuss structural options beyond standard letterhead dimensions.

Sustainability Commitment

Every custom letterhead produced by Teal Packaging uses FSC-certified paper stocks and soy-based inks. FSC certification provides assurance that your stationery paper comes from forests managed to rigorous environmental and social standards, with verified chain of custody from forest to press.

Soy-based inks are a responsible alternative to petroleum-based printing inks, producing less VOC emissions during the print process and being easier to de-ink during paper recycling, which improves the recyclability of printed stationery at end of use. All uncoated letterhead stocks are available with recyclable options by specification through standard office paper collection streams.

For businesses making a public commitment to environmental responsibility, being able to say that your stationery is FSC-certified and printed with soy-based inks is a small but genuine and verifiable contribution to your sustainability story. Pair your stationery with our custom mailer boxes or custom subscription boxes to extend sustainable material practices across your outgoing correspondence and product packaging.

How to Order

Ordering custom letterheads from Teal Packaging follows the same simple four-step process as all our print and packaging products:

  • Step 1 - Request a Quote: Submit your letterhead size, paper weight preference, quantity, finish requirements, and design details via our quote form. We respond within one business day.
  • Step 2 - Design and Proof: Our design team will prepare a print-ready layout incorporating your logo, brand colours, contact information, and any regulatory or legal text. You will receive a digital proof for review and revisions are included.
  • Step 3 - Confirm Your Order: Approve the proof and complete payment to enter production scheduling.
  • Step 4 - Production and Delivery: Orders are completed within 2 weeks and shipped free to US, Canadian, UK, and Australian addresses.

The minimum order is 50 sheets per design. For growing businesses ordering letterheads for the first time, a run of 100 to 250 sheets is a practical starting quantity that balances unit cost with storage requirements.

Production Checklist

How to Plan Custom Letter Heads

Use this page to brief Teal before quoting. The strongest custom letter heads requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom letter heads, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Letter Heads?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit