Custom Packaging Company from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 19, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Choose a Custom Packaging Company That Delivers
Selecting the right custom packaging company impacts everything from product protection to brand perception and customer experience. Teal Packaging stands out as a custom packaging company committed to sustainable materials, professional design support, and fast 2-week turnaround times. With a minimum order of just 50 boxes and free shipping included on every order, we make premium custom packaging accessible to businesses of all sizes.
Our partnership with trusted manufacturing partners ensures consistent quality and reliable production capacity.
What sets a great custom packaging company apart is the combination of technical expertise, design capabilities, and genuine partnership. We don't just produce boxes to your specifications; we collaborate to create packaging solutions that solve real business challenges. Whether you need e-commerce mailer boxes that reduce damage rates, retail packaging that increases shelf visibility, or premium gift boxes that enhance perceived value, our team brings both creative vision and practical manufacturing knowledge to every project.
Materials and Manufacturing Standards
As a responsible custom packaging company, we exclusively use FSC-certified paper options sourced from responsibly managed forests.
Our corrugated options span 200 GSM to 350 GSM, providing the right balance of strength and cost-efficiency for various applications. The 200-250 GSM range delivers excellent printability for lightweight products, while 300-350 GSM materials offer superior crush resistance for heavier items or products requiring enhanced protection during shipping.
Rigid paperboard from 300 GSM to 600 GSM creates presentation boxes with substantial feel and premium appearance. These materials accept high-quality offset printing for photographic imagery and complex graphics. All our manufacturing partners maintain strict quality control protocols, testing materials for structural integrity, print quality, and environmental compliance. We use water-based adhesives and soy-based inks throughout production, ensuring every box is available with recyclable options by specification and compostable without toxic residues.
Customization Capabilities
A versatile custom packaging company offers customization options that span structural design, graphics, and finishing treatments.
Our free design support team works with you to create packaging that perfectly captures your brand identity. Full-color CMYK printing allows unlimited color matching and complex graphics across the entire package surface, inside and out. We can incorporate your existing brand elements or develop cohesive packaging aesthetics from scratch.
Structural customization includes standard formats like tuck-end boxes, mailers, and sleeve packages, as well as custom die-cut designs engineered specifically for your products. Special features like magnetic closures add premium functionality, while window cutouts allow product visibility without opening the package. Finishing options elevate the final presentation with matte or gloss lamination for durability and visual appeal, spot UV coating to highlight specific design elements, and embossing or debossing for dimensional branding that customers can feel.
- Full-color printing on all surfaces
- Custom structural engineering
- Premium finishing treatments
- Special features like windows and closures
- Coordinated packaging systems
Available Box Sizes
Our custom packaging company produces boxes ranging from tiny 2x2x1 inch sizes for jewelry and small accessories up to large 24x20x12 inch containers for bulk products or gift sets. Common e-commerce sizes include 8x6x3 inches for cosmetics, 12x9x4 inches for apparel, and 14x10x6 inches for multi-product orders. We specialize in custom dimensions engineered to your exact product specifications, minimizing wasted space and reducing dimensional weight charges.
Size optimization is an important service we provide. By analyzing your products, shipping patterns, and storage requirements, we recommend dimensions that reduce costs while maintaining adequate protection. Shallow boxes work well for flat products like books or clothing, while cube-shaped packages provide equal protection on all sides for fragile items.
Our corrugated boxes handle heavy-duty shipping needs, while mailer boxes offer lightweight e-commerce solutions with excellent branding opportunities.
Environmental Commitment
Choosing a custom packaging company with strong environmental values supports your brand's sustainability commitments while reducing your ecological footprint. FSC certification guarantees that all paperboard materials come from forests managed for long-term ecological health, biodiversity conservation, and community benefit. This independent third-party certification provides transparency and accountability throughout the supply chain.
Our exclusive use of soy-based inks eliminates petroleum-based chemicals from the printing process while delivering vibrant, accurate color reproduction. These renewable inks perform exceptionally well on both coated and uncoated substrates, and they facilitate easier recycling by breaking down more readily than conventional inks. Every box we produce is designed for standard municipal recycling programs, and all materials naturally compost without leaving harmful residues. For maximum sustainability, explore our kraft boxes made from unbleached materials, or our food boxes designed for compostable food service applications.
Partnership and Ordering Process
Working with our these boxes begins with understanding your specific needs and goals. Contact us with your approximate box dimensions, desired quantity, and design concepts or existing artwork. We respond within 24 hours with a detailed quote that includes all costs with no hidden fees.
Our 50-box minimum makes premium packaging accessible even for small brands and product launches.
After you approve the quote, our design team creates detailed mockups for your review. This collaborative process includes unlimited revisions until you're completely satisfied with both the structural design and graphics. We handle all technical file preparation for printing, ensuring your artwork reproduces accurately. Production takes 2 weeks from final approval, and we manage quality control throughout manufacturing. Finished boxes free shipping are confirmed during quoting addresses. Many customers also explore coordinating packaging like retail boxes for in-store sales or gift boxes for special occasions and promotional campaigns.
