Teal Packaging is a US manufacturer of bulk custom product boxes with full-color custom printing and a low 50-unit minimum for most products. Brands can order made-to-order product boxes, mailer boxes, folding cartons, shipping boxes, rigid gift boxes, drawer boxes, pouches, bags, tins, and more without committing to a large run. Every order includes free design help and free US shipping. Standard production starts from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus about 2-5 days delivery. Volume pricing starts from $0.44 per unit, with FSC-certified and recyclable options available.
Custom Printed Product Boxes from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 22, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Versatile Custom Printed Product Boxes for Every Industry
When your products deserve packaging that works as hard as you do, custom printed product boxes from Teal Packaging deliver the perfect solution. We create versatile, branded packaging that protects your merchandise while communicating your brand story with every shipment. Whether you're packaging electronics, apparel, food items, or specialty goods, our custom printed product boxes combine functional design with marketing impact.
Our approach to product packaging focuses on practical solutions that make business sense. With a minimum order of just 50 boxes and a 2-week turnaround time, you can access professional packaging without massive commitments or lengthy delays. We provide free design support to help translate your brand vision into effective packaging design, plus Free shipping is included on every Teal order, with delivery details confirmed during quoting. Every box is produced using FSC-certified paper options and soy-based inks, ensuring your packaging aligns with modern sustainability expectations.
Durable Materials Built for Product Protection
Our custom printed product boxes are manufactured from premium corrugated and solid paperboard selected based on your specific product requirements. We partner with specialized manufacturing facilities that produce packaging for diverse industries, ensuring appropriate material selection for everything from delicate electronics to heavy merchandise.
For lightweight products under 3 pounds, we typically recommend 200gsm to 250gsm solid paperboard. This provides excellent printability with adequate structural strength. Mid-weight products benefit from 250gsm to 300gsm paperboard or single-wall corrugated with 125gsm liners and E-flute construction. Heavier items or products requiring superior cushioning use 200gsm B-flute corrugated, offering enhanced compression resistance and stacking strength.
The material selection directly impacts printing quality, protection level, and cost efficiency.
Our team helps identify the optimal specification for your products, balancing protection requirements with budget considerations. All materials accept full-color printing using our soy-based inks, which deliver vibrant color reproduction across various board grades. The recyclable, compostable composition ensures your custom printed product boxes meet environmental standards regardless of industry or application.
Comprehensive Customization Capabilities
Customization transforms basic boxes into powerful brand assets.
Our custom printed product boxes offer extensive personalization options to create packaging that truly represents your business. Full-color digital printing reproduces complex graphics, photographs, and detailed illustrations with exceptional clarity. Pantone color matching ensures brand consistency across all your packaging and marketing materials.
Structural customization allows you to select box styles perfectly suited to your products and customer experience goals. Choose from tuck-top designs for easy assembly, auto-lock bottoms for added strength, window cutouts for product visibility, or magnetic closures for premium presentation. We can incorporate functional features like carrying handles, perforation for easy opening, or dividers for multi-product packaging.
Finishing options range from practical to premium. Matte lamination provides a sophisticated, fingerprint-resistant surface. Gloss lamination makes colors pop with vibrant reflection. Spot UV coating highlights specific design elements with contrasting shine. For luxury products, consider adding foil stamping or embossing to logos and key messaging.
Our retail boxes use similar customization options for products destined for store shelves, while mailer boxes focus on e-commerce shipping durability.
Flexible Sizing for Every Product Category
Custom printed product boxes are available in virtually unlimited size configurations to accommodate your specific merchandise. Standard sizes that ship quickly include:
- Extra Small: 4 x 4 x 2 inches (small electronics, accessories, samples)
- Small: 6 x 6 x 3 inches (cosmetics, small gadgets, jewelry)
- Medium: 8 x 6 x 4 inches (apparel, books, mid-size products)
- Large: 10 x 8 x 6 inches (larger electronics, multiple items, gift sets)
- Extra Large: 14 x 12 x 8 inches (bulky products, multi-packs)
Fully custom dimensions are available with our 50-piece minimum order at no additional tooling cost. Provide your product measurements plus desired clearance, and we'll manufacture boxes to exact specifications. We recommend 0.25 to 0.5 inches of clearance per side depending on product fragility and whether you're using additional protective inserts.
For product lines with multiple SKUs, we can create a family of bespoke printed product boxes in graduated sizes that maintain consistent branding while accommodating different products. This approach provides shelf impact and brand recognition across your entire catalog. Businesses also commonly coordinate with display boxes for retail presentation and corrugated boxes for shipping protection.
Sustainable Product Packaging Solutions
Sustainability is central to our approach to your packaging. We exclusively source FSC-certified paper options from forests managed according to rigorous environmental, social, and economic standards. This certification ensures your packaging supports responsible forestry rather than contributing to environmental degradation.
Our commitment to soy-based inks means your printed designs use renewable plant resources instead of petroleum derivatives. These inks produce rich, vibrant colors while biodegrading naturally and emitting fewer volatile organic compounds during production. The entire box structure remains available with recyclable options by specification through standard municipal programs, and materials break down completely in commercial composting facilities.
We've engineered our bespoke printed product boxes to eliminate unnecessary packaging components. Rather than using plastic windows, we offer die-cut openings or biodegradable cellulose alternatives. Closures use paper-based adhesives instead of plastic tape. This thoughtful design means customers can recycle your packaging without removing components or sorting materials. Pair with kraft boxes for an authentically eco-friendly brand presentation that resonates with environmentally conscious consumers.
Simple Ordering Process for Product Boxes
Ordering this packaging begins with a conversation about your products and packaging goals. Contact us with your quantity requirements, approximate box dimensions, and any design concepts you're considering. We'll provide a detailed quote within 24 hours covering all costs, timeline, and specifications.
Our transparent pricing includes material, printing, finishing, and shipping with no hidden fees.
Once you approve the quote, our free design support team collaborates with you to create effective packaging. Submit existing artwork, or work with our designers to develop concepts from scratch. We'll produce digital mockups showing how your design translates to the actual box structure, with opportunities for revisions until you're completely satisfied. Physical pre-production samples are available upon request for additional confidence before full production.
After final approval, production takes approximately 2 weeks at our manufacturing partners. Quality control inspections verify printing accuracy, structural integrity, and finishing quality throughout production. Your completed printed product boxes free shipping is included on every Teal order. Delivery details are confirmed during quoting. Many businesses order multiple packaging types simultaneously, coordinating gift boxes for special occasions, food boxes for edible products, or subscription boxes for recurring deliveries.
