Teal Packaging is a US custom-packaging manufacturer for custom staple boxes, made to order with full-color custom print. Most products start at a 50-unit minimum (100 for specialty rigid boxes), with free design help and free US shipping included on every order. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), with volume pricing from $0.44 per unit. FSC-certified and recyclable material options are available.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Staple Boxes from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated July 2, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Staple Boxes for Every Product and Industry
Custom staple boxes are one of the most versatile packaging solutions available for businesses of all sizes. Whether you are packaging retail goods, gifts, electronics accessories. Or food items, staple boxes offer a clean, professional presentation that protects your product while reinforcing your brand identity.
At Teal Packaging, we produce fully customized staple boxes with your logo, colors and design printed directly on premium materials. With free shipping on all orders and low minimum order quantities, getting started is simple whether you need 50 boxes or 50,000.
What Are Custom Staple Boxes?
Staple boxes, also called tuck-end boxes or folding cartons, are flat-pack boxes with interlocking flaps that hold the structure together without adhesive. They are lightweight, stackable. And easy to assemble, making them a practical choice for packaging lines, retail shelving. And ecommerce fulfillment.
The name comes from the straight, clean corners and crisp edges that give these boxes a polished, premium appearance. They are widely used across industries because they photograph well, stack efficiently. And deliver a satisfying unboxing experience for customers.
Materials We Use
We offer several material options depending on your product weight, durability needs, and visual requirements:
- Solid bleached sulfate (SBS) board - bright white interior for vivid color printing, ideal for cosmetics, candles, and retail products
- Recycled kraft paperboard - earthy, natural look that appeals to eco-conscious consumers and sustainability brands
- Coated unbleached kraft (CUK) - strong and durable with a natural brown interior, great for heavier items
- Clay-coated newsback (CCNB) - cost-effective option for high-volume retail packaging
All materials are suitable where applicable and sourced from sustainably managed forests. We can match your project to the right substrate based on your product weight, shipping method, and brand aesthetic.
Custom Printing and Finishing Options
Your packaging should do more than hold a product. It should sell it. Our full-color printing lets you bring your brand to life with rich, accurate color reproduction.
- CMYK and Pantone color matching for brand consistency
- Gloss or matte lamination for a premium feel
- Spot UV coating to highlight logos or design elements
- Soft-touch matte finish for a luxurious texture
- Foil stamping in gold, silver, rose gold, and holographic
- Embossing and debossing for dimensional logos and text
- Aqueous coating for added durability and protection
Available Sizes
We manufacture staple boxes in a wide range of standard and custom dimensions. Common size ranges include:
- Small: 2 x 2 x 1 inch up to 4 x 4 x 2 inches, ideal for jewelry, small cosmetics, and accessories
- Medium: 5 x 3 x 2 inches up to 8 x 6 x 4 inches, popular for candles, supplements, and tech accessories
- Large: 9 x 6 x 4 inches and beyond, suited for gift sets, apparel items, and bundled products
If your product has unusual dimensions, we create fully custom die-lines at no extra charge. Our team will engineer the right box structure to fit your product snugly without wasted space or excess material.
Who Uses Custom Staple Boxes?
Staple boxes are popular across a wide range of industries and business types:
- Beauty and skincare brands packaging serums, creams, and cosmetics for retail and subscription boxes
- Food and beverage companies boxing teas, chocolates, spice sets, and artisan products
- Supplement and wellness brands presenting vitamins, powders, and wellness kits
- Electronics and accessories sellers boxing cables, headphones, and small tech gadgets
- Gift and lifestyle brands creating memorable unboxing experiences for holidays and special occasions
- Retail businesses looking to stand out on crowded shelves with distinctive packaging
- Ecommerce sellers shipping products that require both protection and presentation
If your business ships or sells a physical product, a well-designed staple box can increase perceived value and customer loyalty.
Why Choose Teal Packaging?
We work directly with brands to design packaging that fits their product and budget. Our team handles everything from structural design to print production, so you receive shelf-ready boxes that meet your specifications.
Key reasons brands choose us:
- Low minimum order quantities on custom boxes
- free shipping on every order
- Fast turnaround with options as quick as 7 business days
- Free dieline templates and structural design support
- Dedicated account managers for every order
- Sustainable and recyclable material options available
Looking for related packaging solutions? Check out our custom mailer boxes for ecommerce shipping or as an outer layer for your staple box products.
Get a Quote Today
Ready to design your custom staple boxes? Get started by requesting a free quote. Our packaging specialists will guide you through material selection, sizing, printing options. And turnaround times. With low MOQ and free shipping, there is no barrier to getting the packaging your brand deserves.
