Teal Packaging is a US custom-packaging manufacturer for customisable box, made to order with full-color custom print. Minimum orders start at just 50 units (100 for specialty rigid boxes), and every order includes free design help and free US shipping. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), with volume pricing from $0.44 per unit. FSC-certified and recyclable material options are available.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Customisable Box from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated July 1, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Customisable Boxes
Your packaging is often the first physical touchpoint a customer has with your brand. A customisable box lets you control that moment entirely. At Teal Packaging, we manufacture custom boxes built to your exact specifications, whether you need a single size, a specific colour scheme. Or full print coverage with your logo and branding. Every order ships free. And there are low minimum order quantities.
What Is a Customisable Box?
A customisable box is a packaging solution designed and produced to meet your unique requirements. Unlike off-the-shelf packaging, a custom box is made to fit your product dimensions, reflect your brand identity. And communicate your values to the customer. You choose the size, the material, the print design. And the finish. The result is packaging that works harder for your business.
Materials Available
Choosing the right material is the foundation of good packaging. We offer a range of options to match your product type and budget:
- Corrugated cardboard: The industry standard for shipping and storage. Available in single-wall, double-wall, and triple-wall constructions for varying levels of protection.
- Kraft paperboard: A natural brown material that communicates sustainability and simplicity. Popular with artisan brands, food businesses, and eco-conscious retailers.
- White coated board: Provides a smooth surface ideal for high-quality print finishes. Suited to retail packaging, gift boxes, and premium product lines.
- Recycled content board: Made from post-consumer materials, this option helps reduce your environmental footprint without compromising on strength.
- Rigid chipboard: A dense, heavyweight material used for luxury boxes and products that require a substantial feel.
Size Options
We produce customisable boxes across a wide range of dimensions. Standard formats we work with include:
- Small retail boxes from 3 x 3 x 2 inches up to standard gift box sizes
- Shipping cartons from 6 x 4 x 4 inches up to large bulk shipping formats
- Subscription and mailer box sizes from 6 x 4 x 2 inches to 14 x 10 x 6 inches
- Completely bespoke dimensions built to your exact product measurements
If you have an unusual product shape or specific stacking requirements, our team can engineer a box that fits perfectly. We also offer mailer boxes as a specialist format within our custom range, ideal for e-commerce brands and subscription services.
Print and Finish Options
The visual design of your box is what connects with your customer. We offer full customisation of exterior and interior print:
- One-colour to full CMYK printing on all exterior panels
- Interior printing for an unboxing experience that surprises
- Matte laminate for a sophisticated, understated look
- Gloss laminate for vibrant colours and a premium shine
- Spot UV coating to highlight logos or key design elements
- Foil stamping in gold, silver, or custom metallic colours
- Embossing and debossing for tactile brand details
Who Needs Customisable Boxes
Custom boxes are used across almost every product category. The businesses that benefit most include:
- E-commerce retailers who ship direct to consumers and want packaging that reflects their brand from the moment it arrives at the door
- Subscription box companies building a monthly unboxing experience that keeps customers renewing
- Food and beverage producers needing material options with regulatory compliance and strong shelf presence
- Cosmetics and skincare brands where packaging is part of the product experience and communicates quality
- Electronics and tech companies requiring precision fitment and anti-static or cushioning properties
- Gift and luxury goods businesses where the box itself is part of what the customer is paying for
- Startups and independent brands launching a new product and wanting professional packaging without a large upfront commitment
Free Shipping on Every Order
Every order of customisable boxes from Teal Packaging ships free. Whether you are ordering a small initial run or a large production batch, there are no shipping fees added at checkout. The price you see is the price you pay.
Low Custom Production Minimums
We do not set a minimum order quantity on custom boxes. You can order exactly the number you need, whether that is ten boxes for a product launch or ten thousand for an established product line. This makes our customisable boxes accessible to businesses at every stage of growth. You are not forced to carry excess stock or pay for units you do not need.
How to Get Started
Getting a quote is straightforward. Share your dimensions, the quantity you need. And any design direction you have in mind. Our team will come back to you with options, pricing. And timelines. If you are exploring formats, our mailer boxes are a popular starting point for many e-commerce brands.
Teal Packaging works with businesses across the UK and internationally. From first prototype to full production runs, we handle the entire process so you can focus on your product.
