Home
Blog About Contact

Customisable Box

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom customisable box before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

× ×

Sample Kit

Touch and feel before you commit

Get 3-5 samples in different materials and finishes. See the quality firsthand.

✓ Free shipping ✓ Multiple materials ✓ $50 credited on order
Buy Sample Kit - $50
No commitment
Free dieline
Reply in 24h

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Customisable Boxes

Your packaging is often the first physical touchpoint a customer has with your brand. A customisable box lets you control that moment entirely. At Teal Packaging, we manufacture custom boxes built to your exact specifications, whether you need a single size, a specific colour scheme. Or full print coverage with your logo and branding. Every order ships free. And there are low minimum order quantities.

What Is a Customisable Box?

A customisable box is a packaging solution designed and produced to meet your unique requirements. Unlike off-the-shelf packaging, a custom box is made to fit your product dimensions, reflect your brand identity. And communicate your values to the customer. You choose the size, the material, the print design. And the finish. The result is packaging that works harder for your business.

Materials Available

Choosing the right material is the foundation of good packaging. We offer a range of options to match your product type and budget:

  • Corrugated cardboard: The industry standard for shipping and storage. Available in single-wall, double-wall, and triple-wall constructions for varying levels of protection.
  • Kraft paperboard: A natural brown material that communicates sustainability and simplicity. Popular with artisan brands, food businesses, and eco-conscious retailers.
  • White coated board: Provides a smooth surface ideal for high-quality print finishes. Suited to retail packaging, gift boxes, and premium product lines.
  • Recycled content board: Made from post-consumer materials, this option helps reduce your environmental footprint without compromising on strength.
  • Rigid chipboard: A dense, heavyweight material used for luxury boxes and products that require a substantial feel.

Size Options

We produce customisable boxes across a wide range of dimensions. Standard formats we work with include:

  • Small retail boxes from 3 x 3 x 2 inches up to standard gift box sizes
  • Shipping cartons from 6 x 4 x 4 inches up to large bulk shipping formats
  • Subscription and mailer box sizes from 6 x 4 x 2 inches to 14 x 10 x 6 inches
  • Completely bespoke dimensions built to your exact product measurements

If you have an unusual product shape or specific stacking requirements, our team can engineer a box that fits perfectly. We also offer mailer boxes as a specialist format within our custom range, ideal for e-commerce brands and subscription services.

Print and Finish Options

The visual design of your box is what connects with your customer. We offer full customisation of exterior and interior print:

  • One-colour to full CMYK printing on all exterior panels
  • Interior printing for an unboxing experience that surprises
  • Matte laminate for a sophisticated, understated look
  • Gloss laminate for vibrant colours and a premium shine
  • Spot UV coating to highlight logos or key design elements
  • Foil stamping in gold, silver, or custom metallic colours
  • Embossing and debossing for tactile brand details

Who Needs Customisable Boxes

Custom boxes are used across almost every product category. The businesses that benefit most include:

  • E-commerce retailers who ship direct to consumers and want packaging that reflects their brand from the moment it arrives at the door
  • Subscription box companies building a monthly unboxing experience that keeps customers renewing
  • Food and beverage producers needing food-safe materials with regulatory compliance and strong shelf presence
  • Cosmetics and skincare brands where packaging is part of the product experience and communicates quality
  • Electronics and tech companies requiring precision fitment and anti-static or cushioning properties
  • Gift and luxury goods businesses where the box itself is part of what the customer is paying for
  • Startups and independent brands launching a new product and wanting professional packaging without a large upfront commitment

Free Shipping on Every Order

Every order of customisable boxes from Teal Packaging ships free. Whether you are ordering a small initial run or a large production batch, there are no shipping fees added at checkout. The price you see is the price you pay.

Low Custom Production Minimums

We do not set a minimum order quantity on custom boxes. You can order exactly the number you need, whether that is ten boxes for a product launch or ten thousand for an established product line. This makes our customisable boxes accessible to businesses at every stage of growth. You are not forced to carry excess stock or pay for units you do not need.

How to Get Started

Getting a quote is straightforward. Share your dimensions, the quantity you need. And any design direction you have in mind. Our team will come back to you with options, pricing. And timelines. If you are exploring formats, our mailer boxes are a popular starting point for many e-commerce brands.

Teal Packaging works with businesses across the UK and internationally. From first prototype to full production runs, we handle the entire process so you can focus on your product.

Production Checklist

How to Plan Customisable Box

Use this page to brief Teal before quoting. The strongest custom customisable box requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about customisable box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Browse Related Products

C
Custom Mailer Boxes
C
Custom Rigid Boxes
C
Custom Kraft Boxes
C
Custom Cosmetic Boxes
C
Custom Eco Friendly Boxes

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Customisable Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get Quote

× ×

Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit