Teal Packaging (tealpackaging.com) is a US-based packaging supplier that makes custom mylar bags for supplement packaging, built to protect powders, capsules, and gummies from moisture, oxygen, and light. Bags come in sizes for 30 to 90 day supplies with resealable zippers and matte, gloss, or holographic finishes, starting at a low 50-unit minimum order quantity for launch brands. Every order includes free dieline design and free US shipping, with volume pricing from $0.44 per unit and standard production from about 7 business days after proof approval (longer for complex or high-volume runs).
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Mylar Bags for Supplement Packaging from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated July 25, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Mylar Bags for Health Supplement Packaging
Supplement brands live or die by shelf life. A great formula in the wrong bag turns into clumped powder, softened capsules, or gummies stuck together before a customer ever gets the pouch open. Teal Packaging makes custom mylar bags for supplement packaging, built with barrier layers that keep powders, capsules, and gummies stable from the day they're filled to the day they're used.
Whether you're packaging a protein blend, a greens powder, a capsule stack, or gummy vitamins, the custom mylar bag format gives you a strong barrier in a flexible pouch, without the cost or minimums that rigid tubs and bottles usually demand. That's a big part of why mylar has become the default supplement packaging option for DTC brands launching a new SKU, subscription programs shipping refills every month, and retail lines that need a pouch light enough to keep freight costs down.
This page walks through the barrier properties that matter for supplements, the sizes that fit common supply lengths, the finish and closure options available, and how low the minimum order quantity can go for a brand that's still proving out a formula.
Barrier Protection for Powders, Capsules, and Gummies
Mylar bags for supplement packaging combine layers, foil, and film to slow down the three things that break down a formula over time: moisture, oxygen, and light. The right combination depends on the product going inside, but the underlying barrier logic is the same across categories.
Moisture
Powders clump, capsules soften, and gummies turn tacky when humidity gets into the bag. A mylar barrier keeps moisture out, so texture and dosing stay consistent from the first scoop to the last. This matters more than most brands expect once a bag has been opened and reclosed a few dozen times over a 30 to 90 day supply window, which is exactly the scenario a rigid tub with a snap lid handles poorly.
Oxygen
Oxidation is what turns a fresh powder stale and can dull potency in sensitive actives over a few months. The foil layer in a mylar bag cuts oxygen transfer well below what a standard plastic pouch offers, and pairing your bag with the right oxygen absorber adds another layer of protection for longer shelf lives, especially on bulk fills or ingredients that are more oxygen-sensitive than a typical protein blend. Run your fill weight through the oxygen absorber calculator to land on the right cc size before you order.
Light
UV exposure breaks down certain vitamins and botanicals faster than most brands expect. An opaque or metalized mylar bag blocks light entirely, which matters most for products that sit on open retail shelves or ride in a delivery truck in direct sun for a day or two before they reach a customer's door.
What Changes by Product Type
Powders benefit most from a wide base and a barrier that holds up against repeated scooping and reclosing. Capsules and tablets need less headspace and more structure to prevent crushing in transit, which is where a stand-up pouch with a stiffer bottom gusset earns its keep. Gummies sit somewhere in between: they need real moisture protection to avoid sticking together, plus enough print real estate to call out flavor and dosage clearly on pack.
None of that changes the core construction. It just shifts which spec gets prioritized: base width and gusset depth for powders, structure and stack height for capsules, and moisture performance plus label space for gummies. A good supplement mylar bag flexes on those details while keeping the same underlying barrier film.
Supplement Packaging Options: Sizes for 30, 60, and 90 Day Supplies
Dosing drives bag size more than anything else in supplement packaging. A 30-day capsule supply needs a different footprint than a 90-day powder tub replacement, and getting the size wrong means wasted headspace, an awkward shelf profile, or a bag that looks half-empty next to a competitor's. Run your product, fill weight, and serving count through the mylar bag size finder to land on a size that matches your label art and case pack before your first order.
| Supply Length | Typical Bag Style | Common Product Type |
|---|---|---|
| 30-day | Flat or compact stand-up pouch | Capsule and tablet stacks, single-scoop powders |
| 60-day | Mid-size stand-up pouch, wider base | Gummies, two-scoop powder blends |
| 90-day | Larger stand-up pouch, reinforced bottom gusset | Bulk powders, family-size gummy jars, capsule bulk fill |
If you sell more than one supply length, it's worth sizing all three at once so the family of bags shares the same print template and finish. That keeps setup simple and gives your shelf or product page a consistent look across the whole line, from a trial-size 30-day bag up to a value-priced 90-day option.
Resealable Zippers Keep Product Fresh After Opening
A one-time-use bag doesn't hold up for a product a customer opens dozens of times before it's gone. Every supplement mylar bag from Teal Packaging can be built with a resealable zipper track, so the same barrier protecting the formula in the warehouse keeps working every day it sits on a bathroom shelf or rides in a gym bag.
For subscription and refill programs in particular, a working zipper is what keeps a customer's second and third shipment as fresh as the first. Brands that rely on repeat orders tend to treat the zipper as non-negotiable, since a bag that won't reseal properly shows up fast in reviews and support tickets.
Finish Options: Matte, Gloss, and Holographic
Finish is where a supplement bag earns its shelf presence. A matte finish reads clean and premium, and it's a common pick for minimalist wellness brands that lean on typography over color. A gloss finish pushes bright, saturated print and photography harder, which suits bold flavor callouts on gummies and flavored powders. A holographic finish catches the eye under store lighting and works well for pre-workout, energy, and other categories where shelf standout matters more than a quiet look.
Beyond finish, shape adds another layer of differentiation. A custom die-cut mylar bag can break from the standard stand-up silhouette entirely, which is worth considering if your supplement line is competing on a crowded shelf or in a subscription box unboxing moment where the pouch itself doubles as marketing.
Low 50-Unit Runs for Launch Brands
Most mylar bag manufacturers price small brands out with minimums built for established supplement companies moving pallets a month. Teal Packaging runs custom supplement mylar bags from a 50-unit minimum order quantity, so a new formula or a single-SKU test doesn't require a five-figure commitment before you know if it sells.
Every order includes free dieline design, so a first-time founder gets the same print-ready file support as an established brand, plus free US shipping on the finished order. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), and volume pricing starts from $0.44 per unit as you scale into bigger runs once a formula proves out. If you're building a new supplement line from scratch, see how mylar packaging fits into a full startup packaging plan, from first run through reorder.
For brands that want to say something about sustainability on pack, FSC-certified and recyclable mylar options are available by specification, so an eco-conscious supplement line doesn't have to trade away barrier performance to make that claim.
Get a Custom Quote for Your Supplement Mylar Bags
Ready to move on your supplement packaging? Request a quote and tell us your bag size, supply length, finish, and zipper preference, and we'll price it to spec.
