Air Pillows are inflatable void-fill cushions for shippers who need fast, lightweight protection inside corrugated boxes and mailers. Made from durable polyethylene film and custom-printed with your brand, they fill empty space so products stay centered in transit.
Because they ship flat and inflate on demand, you store a small roll instead of bulky loose fill, which frees up packing-station space and cuts dimensional weight. One concrete use: an e-commerce fulfillment team topping off boxes around odd-shaped items so nothing shifts during the last mile.
Air Pillows Materials & Specifications
- Material: recyclable polyethylene film, inflated on demand
- Format: connected pillow chain on a roll, separated at perforations
- Printing: full-color CMYK for brand or instructional messaging
- Finishing: matte or gloss film surface
Best Used For
- E-commerce order fulfillment and subscription box void fill
- Cushioning around fragile or irregularly shaped goods
- Block-and-brace support inside oversized corrugated cartons
- High-volume packing lines that need quick, repeatable fill
Printing & Finishing
Add full-color CMYK printing to turn plain fill into a branded unboxing touch, or keep a clean matte or gloss film for a simple protective layer. Custom messaging on the film is a useful upgrade for return or recycling instructions.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. Order from 50 units, get free design help and free US shipping, and choose 5-day rush or 7-business-day standard production. We print full-color CMYK and offer a free sample kit (just $19.99 shipping, credited to your first order), with a quote back within 4 business hours.
FAQ
What's the minimum order quantity? The standard MOQ is 50 units; specialty rigid items start at 100.
How long is production? Standard production runs 7 business days, with a 5-day rush option.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Air Pillows
Ordering custom air pillows is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
