Black Mailer Boxes are die-cut corrugated shippers printed in deep, edge-to-edge black, built for premium brands that want a high-contrast unboxing without paying for a rigid setup box. Every box is custom-printed to your specs.
Solid black coverage makes metallic and white logos read sharp, so your brand looks considered the moment the box arrives. The one-piece interlocking design ships flat and assembles tape-free, keeping fulfillment quick even at scale. Electronics accessory brands, premium apparel, and gift-forward DTC lines use the black canvas to frame a clean, photo-ready reveal that performs on social.
Black Mailer Boxes - Materials & Specifications
- Material: Corrugated board (E-flute light, B or C-flute for heavier products)
- Construction: Die-cut one-piece mailer with interlocking flaps, no tape
- Printing: Full-color CMYK with solid black flood coat, print inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Premium apparel and streetwear shipments
- Electronics and tech accessory packaging
- Gift sets and curated DTC bundles
- Brands building a recognizable unboxing on social
Printing & Finishing
Matte lamination gives black a soft, fingerprint-resistant depth, while gloss adds a sharp reflective sheen. Run a contrasting interior print for a two-tone reveal, and add inserts to cradle products against the dark backdrop. Full-color CMYK lets you drop accent colors onto the black field.
Why Order from Teal
As a US-based manufacturer, we make Black Mailer Boxes at a 50-unit minimum order (100+ applies only to specialty rigid boxes). Free design help and free US shipping come standard. Pick 7-business-day standard production or 5-day rush, full-color CMYK printing, and an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? You can order from 50 units. Only specialty rigid boxes require 100+.
How long is production? Standard production runs 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) to check the black flood print and lamination, and we credit it to your first order.
Are these recyclable? Yes. The corrugated board is recyclable, and you can choose an FSC-certified paper option.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Black Mailer Boxes
Ordering custom black mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days



