Packaging Inserts are custom die-cut corrugated or paperboard partitions and trays that hold products securely inside an existing box, made for brands that want to stop items shifting in transit. They drop into your current mailer or carton and turn loose space into a fitted, protected cavity.
A tray cut to your product keeps pieces from knocking together, so fewer arrive damaged and returns drop. Inserts also stage a kit so the buyer sees a deliberate layout the moment the lid opens. Cosmetics sets, electronics accessories, and bottled goods rely on inserts to combine protection with a presentation that reads as premium.
Materials & Specifications
- Material: corrugated board (E-flute) or SBS paperboard at 300-400gsm
- Types: die-cut trays, slotted partitions, pad inserts, or fitted foam
- Fit: cut to your product dimensions to seat each piece
- Printing: full-color CMYK or plain natural kraft
- Sustainability: FSC-certified paper option
Best Used For
- Holding bottles, jars, or glass upright and separated
- Cosmetic and skincare kits with multiple components
- Electronics and accessory bundles
- Upgrading a plain box into a structured presentation
Printing & Finishing
Packaging Inserts can stay plain kraft for pure cushioning or print in full-color CMYK to match your outer box. Choose corrugated partitions for heavier goods or smooth paperboard trays for a refined retail feel.
Why Order from Teal
Teal is a US-based packaging manufacturer with a 50-unit minimum, free design help, and free US shipping. Run 5-day rush or 7-business-day standard production, print in full-color CMYK, and add an FSC-certified paper option. Get a free sample kit (just $19.99 shipping, credited to your first order), with quotes back within 4 business hours.
FAQ
What's the minimum order quantity? The minimum is 50 units for standard Packaging Inserts.
How long is production? Standard production runs 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. A free sample kit (just $19.99 shipping) ships to you and is credited to your first order.
Are they recyclable? Yes. Corrugated and paperboard inserts are recyclable, with an FSC-certified paper option.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Packaging Inserts
Ordering custom packaging inserts is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
