Bubble Mailers are lightweight, padded shipping mailers for sellers moving small, non-fragile goods at low postage cost with brandable, custom-printed exteriors. We produce them in the US with a cushioned interior that guards against bumps while keeping each parcel slim and mailbox-friendly.
The padded lining absorbs everyday handling so accessories, soft goods, and small parts arrive intact, and the flexible body weighs far less than a box to keep shipping cheap. A self-seal closure speeds packing, and full-color printing turns a plain envelope into a branded touchpoint. Ecommerce sellers reach for bubble mailers when a rigid box would be overkill.
Materials & Specifications
- Material: Lightweight padded mailer with cushioned interior lining
- Construction: Flexible flat mailer with self-seal closure
- Printing: Full-color CMYK on the exterior
- Finishing: Matte or gloss surface, custom logo and artwork placement
Best Used For
- Ecommerce sellers shipping jewelry, accessories, or small electronics
- Apparel brands mailing soft goods like socks or tees
- Sellers replacing oversized boxes to lower postage
Printing & Finishing
Bubble Mailers carry full-color CMYK printing across the exterior, so a simple mailer becomes branded packaging. Choose a matte surface for a muted look or gloss for brighter color, and place your logo and artwork wherever it reads best.
Why Order from Teal
We are a US-based manufacturer with a 50-unit minimum, free design help, and free US shipping. Pick 7-business-day standard production or a 5-day rush, print full-color CMYK, and start with a free sample kit (just $19.99 shipping) that we credit to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes start at 100 or more.
How long is production? Standard production is 7 business days, with a 5-day rush option when you need them faster.
Can I get a sample? Yes. Order a free sample kit (just $19.99 shipping) to feel the padding and check the print, and we credit it to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Bubble Mailers
Ordering custom bubble mailers is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
