Custom Boxes With Inserts are corrugated mailer boxes with printed partitions or die-cut trays, built for brands shipping fragile, multi-piece, or premium products that need each item held in place. The board protects in transit while the insert turns the open-box moment into a clean presentation.
A snug insert stops items from rattling, which cuts damage claims and reschipped orders, and it speeds packing because every piece has a home. One-piece die-cut construction folds flat for storage and assembles without tape. Electronics, glassware, and curated gift kits ship in these when both protection and a tidy reveal matter.
Materials & Specifications
- Box material: corrugated board, E-flute for light items or B/C-flute for heavier goods
- Construction: one-piece die-cut mailer with interlocking flaps, no tape
- Inserts: corrugated partitions, die-cut trays, or foam fitted to your product
- Printing: full-color CMYK, print inside and outside
- Sustainability: FSC-certified paper option
Best Used For
- Fragile glass, ceramic, or electronics that need cushioning
- Multi-piece kits and curated gift sets
- Subscription boxes with a branded unboxing
- Ecommerce shipments where damage rates are a concern
Printing & Finishing
Finish your Custom Boxes With Inserts with full-color CMYK flexo or litho-lamination, matte or gloss lamination, and inside printing for a branded reveal. Inserts can be plain kraft for cushioning or printed to match the outer box.
Why Order from Teal
Teal is a US-based packaging manufacturer with a 50-unit minimum, free design help, and free US shipping. Pick 5-day rush or 7-business-day standard production, print in full-color CMYK, and add an FSC-certified paper option. Request a free sample kit (just $19.99 shipping, credited to your first order), and we quote within 4 business hours.
FAQ
What's the minimum order quantity? The minimum is 50 units for standard Custom Boxes With Inserts.
How long is production? Standard production runs 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. A free sample kit (just $19.99 shipping) ships to you and is credited to your first order.
Are they recyclable? Yes. The corrugated board is recyclable, with an FSC-certified paper option.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Boxes With Inserts
Ordering custom boxes with inserts is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
