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custom clamshell packaging

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom clamshell packaging before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Protect and Display Your Products with Custom Clamshell Packaging

Clamshell packaging gives your products a secure, professional presentation that customers can see and touch before buying. The hinged design opens smoothly, holds items firmly in place, and closes with a satisfying snap. Whether you sell electronics, food items, cosmetics, or retail goods, this format combines visibility with protection in a way few other packaging styles can match.

Teal Packaging produces custom clamshell packaging in any size or shape your product requires. Every order includes full-color CMYK printing, so your branding covers the entire surface with crisp, vibrant detail.

Design Options That Fit Your Brand

Your clamshell can be as simple or detailed as your product demands. Choose from a range of finishing options to create the right look and feel:

  • Matte or gloss lamination for a smooth, polished exterior
  • Spot UV coating to highlight logos, text, or specific design elements
  • Embossing and debossing for tactile brand details
  • Custom inserts and trays to hold products securely during shipping and display
  • Window cutouts with clear PET film so customers can see the product inside

Our free design support team works with you from concept to final artwork. Send us your logo and ideas, and we handle the rest. No design experience needed.

Sustainable Materials Built for Performance

Every clamshell we produce uses responsibly sourced cardstock. You can choose from corrugated board, rigid chipboard, or kraft paperboard depending on the level of protection and presentation your product needs. Recyclable material options are available by specification and many are biodegradable, helping your brand meet growing consumer demand for eco-conscious packaging.

For food service applications, we offer grease-resistant coatings and food-safe liners that keep contents fresh without relying on excessive plastic. Kraft options give a natural, earthy look that resonates with environmentally aware shoppers.

Structural integrity matters just as much as appearance. Our clamshells are die-cut with precision so the hinge folds cleanly, the closure stays shut during transit, and the overall form holds its shape on store shelves.

Real Applications Across Industries

This packaging format works across a surprisingly wide range of products and industries:

  • Electronics brands use clamshells with custom foam inserts to ship earbuds, chargers, and accessories safely
  • Bakeries and meal prep companies choose food-grade versions for pastries, cookies, and single-serve portions
  • Cosmetics brands package eyeshadow palettes, skincare sets, and gift bundles in printed clamshells that double as retail displays
  • Cannabis companies rely on child-resistant clamshell designs for compliant, branded product packaging
  • Subscription box services use the hinged format to create an unboxing experience that feels premium without inflating costs

The clear visibility factor makes this format especially effective for retail environments where customers browse shelves and make quick buying decisions based on what they can see.

Why Small Businesses Choose Teal Packaging

Most packaging suppliers require bulk orders that leave small businesses stuck with thousands of units they may never use. We removed that barrier entirely. There is low custom-production minimums, so you can start with exactly the amount you need and reorder as your business grows.

Free shipping is included on every Teal order, with delivery details confirmed during quoting. Production takes 14 days from artwork approval, giving you a reliable timeline you can plan around. And because our design team works with you at no extra charge, you get packaging that looks like it came from a big-budget brand without the big-budget cost.

Request a free quote to get started with your custom clamshell project. Have questions about materials, sizes, or finishing options? Contact our team and we will walk you through every detail.

How to Order custom clamshell packaging

Ordering custom clamshell packaging is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about custom clamshell packaging, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order custom clamshell packaging from Teal Packaging?

Teal Packaging produces custom clamshell packaging with low custom-production minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order custom clamshell packaging?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit