Custom Corrugate Kraft Mailers Built for Safe Shipping
When your products need to arrive in perfect condition, corrugate kraft mailers deliver the durability and professional presentation your brand deserves. These rigid mailers combine the natural strength of corrugated board with a clean kraft finish, making them ideal for shipping flat or semi-flat items that require extra protection during transit.
Unlike standard poly mailers or thin cardboard envelopes, corrugated kraft mailers feature a fluted inner layer that absorbs impact and resists crushing. Whether you are shipping prints, books, apparel, or subscription box contents, this packaging keeps everything secure from warehouse to doorstep.
Full Customization From Print to Finish
Every mailer is printed using full-color CMYK, so your artwork, logo, and brand colors appear vibrant and true to your design files. You can print on the exterior, interior, or both surfaces to create a memorable unboxing experience.
Finishing options let you fine-tune the look and feel:
- Matte lamination for a smooth, understated texture
- Spot UV coating to highlight specific design elements with a glossy accent
- Foil stamping in gold, silver, or custom metallic shades
- Embossing or debossing to add tactile depth to your logo
Sizing is fully custom. You choose the exact dimensions to fit your product snugly, reducing the need for extra void fill and cutting down on material waste. Request a free quote to get started with your specifications.
Sustainable Materials Your Customers Will Notice
The kraft exterior is made from unbleached, recycled-content paperboard, giving it the familiar brown tone that signals eco-conscious packaging. The corrugated fluting inside is also recyclable and biodegradable, so your customers can dispose of it curbside without guilt.
Teal Packaging sources FSC-certified board stock and uses soy-based inks across all print runs. For brands that highlight sustainability in their marketing, this mailer backs up those claims with materials that genuinely reduce environmental impact.
Who Uses Corrugated Kraft Mailers
These mailers work across a wide range of industries and product types. Some of the most common applications include:
- Ecommerce apparel brands shipping folded garments, scarves, or accessories
- Art print shops and photographers mailing prints, posters, and framed pieces
- Subscription box companies packaging flat or lightweight curated items
- Bookstores and publishers shipping paperbacks, journals, and notebooks
- Cosmetics brands sending palette kits, sample sets, or gift bundles
- Small businesses fulfilling Etsy, Shopify, or Amazon orders with branded packaging
The rigid corrugated structure means you can skip the "do not bend" sticker. The mailer itself prevents bending, creasing, and corner damage throughout the shipping process.
Why Brands Choose Teal Packaging
You do not need to order thousands of units to get started. There is no minimum order quantity, which means you can test a design, run a seasonal promotion, or simply order what you need without committing to excess inventory.
Every order includes free design support from our in-house team. Send your logo and ideas, and we will prepare a print-ready mockup at no extra cost. If you already have finished artwork, we will review it for print compatibility before production begins.
Turnaround is 14 days from artwork approval, and shipping is free to the US, Canada, UK, and Australia. That combination of speed, quality, and reach makes it easy to keep your packaging pipeline moving without delays or surprise fees.
Ready to create packaging that protects your products and represents your brand? Contact our team to discuss your project or get a sample of our corrugated kraft material.
How to Order Corrugate Kraft Mailer
Ordering custom corrugate kraft mailer is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive pricing within 4 hours
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Ships free in 7 business days
