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Custom Corrugate Kraft Mailer

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom corrugate kraft mailer before production.

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FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Corrugate Kraft Mailer Boxes

Our custom corrugate kraft mailer boxes provide the perfect shipping solution for e-commerce businesses, subscription boxes, and direct-to-consumer brands. These durable mailers protect your products during transit while providing an excellent canvas for your brand messaging. Custom corrugate kraft mailer boxes create memorable unboxing experiences that keep customers coming back.

Our manufacturing partners produce custom corrugate kraft mailer boxes using high-quality corrugated materials engineered for shipping durability. Each mailer is designed for efficient packing, reliable transit protection, and attractive presentation upon delivery.

Materials and GSM Specifications

We offer premium materials for our custom corrugate kraft mailer boxes, selected for shipping performance and print quality.

  • Standard Corrugated: 32 ECT (approx. 275gsm) - Lightweight shipping
  • Medium Corrugated: 44 ECT (approx. 350gsm) - Standard durability
  • Heavy-Duty Corrugated: 48 ECT (approx. 400gsm) - Maximum protection
  • Kraft Corrugated: 36 ECT (approx. 300gsm) - Natural appearance
  • E-Flute: 1/16 inch - Smooth printing surface

All custom corrugate kraft mailer boxes are designed to meet or exceed standard shipping requirements.

Customization Options

Our custom corrugate kraft mailer boxes offer extensive customization for brand building and product protection.

  • Full-Color Printing: High-resolution graphics across the entire surface
  • Die-Cut Handles: Integrated carrying handles for convenience
  • Custom Inserts: Corrugated dividers to protect products
  • Tear Strips: Easy-opening features for consumer convenience
  • Self-Locking Design: No tape required for sealing
  • Spot Finishes: UV coating and foil accents for premium look

Available Sizes in Inches

Our custom corrugate kraft mailer boxes come in various sizes to accommodate different product dimensions.

  • Small (6 x 4 x 2): Small products, samples, subscription boxes
  • Medium (8 x 6 x 4): Apparel, accessories, standard products
  • Large (10 x 8 x 6): Multiple items, larger products
  • Extra Large (12 x 10 x 8): Bulk orders, large items
  • Custom Sizes: Available for specific requirements

Sustainability Commitment

Teal Packaging is committed to sustainable practices in these boxes production.

  • FSC-certified paper options: Paper from responsibly managed forests
  • Recyclable Materials: 100% recyclable corrugated cardboard
  • Post-Consumer Recycled: Options containing recycled content
  • Soy-Based Inks: Environmentally friendly printing
  • Reduced Packaging: Optimized designs minimize material usage

Sustainable shipping packaging reduces your environmental footprint while meeting consumer expectations.

How to Order

Ordering your custom corrugate kraft mailer boxes is designed to be simple and efficient.

  1. Submit Specifications: Provide dimensions, quantity, and design preferences
  2. Receive Quote: Detailed pricing including all options
  3. Design Support: Free assistance with artwork creation
  4. Proof Approval: Digital proof ensures accuracy before production
  5. Production and Delivery: 2-week turnaround with free shipping included on every order

Minimum order quantity is 50 units, making professional shipping packaging accessible for businesses at any scale.

Are the mailers reusable?

Yes, our your packaging boxes are durable enough for reuse. Many customers use them for returns or repurposing, extending their lifecycle and reducing waste.

Do the mailers require tape to seal?

No, our your packaging boxes feature self-locking designs that secure without tape. This improves packing efficiency and creates a cleaner appearance upon delivery.

What is the minimum order quantity?

The minimum order quantity is 50 units. This makes professional shipping packaging accessible for businesses of all sizes, from startups to established e-commerce brands.

How long does production take?

Production typically requires 2 weeks from artwork approval. This includes printing, die-cutting, scoring, and quality inspection.

Can I get samples before ordering?

Yes, we recommend requesting samples to evaluate material quality and construction before placing a full order. Contact our team to arrange samples.

Production Checklist

How to Plan Custom Corrugate Kraft Mailer

Use this page to brief Teal before quoting. The strongest custom corrugate kraft mailer requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom corrugate kraft mailer, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Corrugate Kraft Mailer?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit