Custom Mailer Boxes Built for Your Brand
Your packaging is the first physical touchpoint between your brand and your customer. A well-designed mailer box turns an ordinary delivery into a memorable unboxing experience that builds loyalty and encourages social sharing. Teal Packaging creates fully custom solutions that fit your products, your brand identity, and your budget.
Full Creative Control Over Every Detail
Every box is printed using full-color CMYK technology, so your artwork, photography, and brand colors come through with sharp, vibrant accuracy. Choose from a range of professional finishing options to elevate the look and feel of your packaging.
- Matte or gloss lamination for a smooth, protected surface
- Spot UV coating to highlight logos, patterns, or text with a raised shine
- Foil stamping in gold, silver, or custom metallic tones
- Embossing and debossing for tactile depth
- Custom inserts and dividers to secure products during transit
You can specify exact dimensions so your products fit snugly without excess void fill. This reduces material waste and keeps shipping costs predictable.
Sustainable Materials That Perform
Each box is constructed from corrugated cardboard or rigid kraft board, chosen based on the weight and fragility of what you are shipping. Standard options include white or brown kraft in E-flute or B-flute corrugation, giving you the right balance between protection and a clean printing surface.
All materials are recyclable and sourced from responsibly managed forests. Teal Packaging uses soy-based inks and water-based coatings as standard, so your customers can recycle the packaging without concern. If sustainability is part of your brand story, these boxes back it up with substance.
Who Uses Custom Mailer Boxes
Subscription box companies rely on these for monthly deliveries of curated products, from skincare and snacks to books and pet supplies. The tuck-front design makes packing fast and opening satisfying.
Ecommerce brands selling apparel, accessories, or handmade goods use them as branded alternatives to plain brown shippers. A printed exterior and interior creates a two-sided experience that photographs well for social media.
Corporate gifting programs and event organizers use custom sizes to package welcome kits, promotional items, or product launches. Wineries and craft breweries order them with foam inserts for safe bottle shipping. Small bakeries and confectioners choose food-safe options for shipping cookies, chocolates, and gift sets nationwide.
Why Work With Teal Packaging
There is no minimum order quantity. Whether you need 50 boxes for a product launch or 10,000 for ongoing fulfillment, you get the same quality and the same pricing structure. Free shipping covers the US, Canada, the UK, and Australia.
Turnaround is 14 business days from artwork approval. If you do not have finished artwork, the in-house design team will create it for you at no extra charge. Send a rough sketch, a logo file, or just a description of what you want.
Every order includes a digital proof for your review before production begins. You approve the final design, confirm dimensions, and choose your finish. Nothing goes to press until you are satisfied.
Request a free quote with your dimensions, quantity, and any design notes. If you have questions about materials, finishing, or lead times, contact our team directly.
How to Order Mailer Box
Ordering custom mailer box is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive pricing within 4 hours
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Ships free in 7 business days
