Teal Packaging is a US-based packaging supplier that provides custom mailer boxes to Los Angeles brands. Orders ship nationwide from its West Chicago, Illinois fulfillment center. Minimums start at 50 units, volume pricing runs from $0.44 per unit, and every order includes free dieline design, a digital proof with 2 revision rounds, and free US shipping. Production runs from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus 2 to 5 business days for US delivery. A free sample kit ships for $19.99, credited to the first custom order. Fits DTC apparel, beauty, food, and subscription brands.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Mailer Boxes Los Angeles: Premium Packaging for LA Brands from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated August 2, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Mailer Boxes: The Short Answer
Custom mailer boxes are printed corrugated boxes that fold flat, self-lock, and double as shipping carton and brand experience. Teal Packaging supplies them from 50 units, from $0.44 per unit at volume, with free dieline design, full-color print, and free US shipping. Production runs from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus 2 to 5 business days for US delivery.
Los Angeles runs on brand. From Venice Beach boutiques to Culver City tech startups, the packaging your product arrives in is part of the customer experience, and businesses here treat it that way. Teal Packaging works with LA brands across every industry to deliver custom mailer boxes built to impress. Orders ship anywhere in the US, with fulfillment and warehousing running from West Chicago, Illinois.
How Much Do Custom Mailer Boxes Cost?
Volume pricing starts from $0.44 per unit with a 50-unit minimum order, and every project is quoted individually. The final unit price comes down to five levers: quantity, box size, board grade, print coverage, and finishes. Free dieline design and free US shipping are included, so the quoted price sits close to your landed cost.
| Cost driver | Effect on unit price |
|---|---|
| Quantity | The main lever. Unit price falls as the run gets longer, reaching $0.44 at volume. |
| Box size | Larger blanks use more board, so oversizing raises both box cost and shipping cost. |
| Board grade | E-flute and B-flute corrugated price differently, as do kraft and white print surfaces. |
| Print coverage | Exterior-only print costs less than adding interior print for the unboxing reveal. |
| Finishes | Foil stamping, spot UV, and soft-touch add per-unit cost, worth it on premium lines. |
Not sure which spec you need? The free sample kit ($19.99 shipping, credited to your first custom order) puts board grades and print finishes in your hands before you commit.
Which Material and Style Should You Pick?
Most custom mailer boxes are corrugated: E-flute when you want a fine print surface for lighter products, B-flute when heavier items need extra cushioning. From there, choose a kraft outer for a natural look or a white outer for vivid full-color artwork.
| Option | Best fit |
|---|---|
| E-flute corrugated | Crisp print detail for apparel, beauty, and subscription boxes |
| B-flute corrugated | Extra wall thickness and cushioning for heavier products |
| Kraft outer | Natural, unbleached look for a low-key finish |
| White outer | A bright canvas for full-color and photographic artwork |
Finishing options cover foil stamping, embossing, debossing, spot UV, soft-touch coating, die-cuts, and windows, printed with soy and water-based inks. Recyclable and FSC-certified boards are available by specification.
How Does Ordering Work?
From artwork to doorstep, the process runs in five steps, and nothing prints until you approve a digital proof.
- Request a quote. Share your product, target size, quantity, and material through the quote form and a specialist prices the run.
- Free dieline design. Every box is cut to your dieline, so sizing is made to your product rather than a fixed range. Send your dimensions with your quote request and the free dieline design service will build to them.
- Digital proof. Review your artwork on the dieline, with 2 revision rounds included.
- Production. Runs start from about 7 business days after proof approval; complex or high-volume orders take longer.
- Delivery. Free US shipping adds 2 to 5 business days, with express and economy options for tighter timelines.
Los Angeles Industries We Serve
Entertainment and Merch
Entertainment and merch programs in LA lean on packaging that photographs well and survives transit. Studios, production companies, and content creators use branded boxes for merchandise, press kits, and promotional mailers. Our custom mailer boxes work for merch drops and influencer gifting campaigns; they protect product in transit and deliver a premium unboxing experience that fans share on social.
Fashion and Apparel
Fashion is a core Los Angeles industry. Brands launching out of downtown LA, Melrose, and Fairfax need packaging that matches the quality and aesthetic of their product. Our custom kraft boxes suit apparel brands that want an organic, premium feel without sacrificing structural integrity. Whether you're shipping direct-to-consumer or supplying boutique retailers on Abbot Kinney, we build the box to fit your brand.
Food and Beverage
From farmers market vendors scaling into e-commerce to established LA food brands expanding into subscription boxes, packaging is critical to both product protection and brand recognition. Teal supplies custom boxes in formats designed for gifting, retail shelving, and direct-to-door delivery across Los Angeles County.
Health, Beauty, and Wellness
Health, beauty, and wellness brands are spread right across Los Angeles. Brands in Santa Monica, Brentwood, and Studio City depend on packaging that communicates premium quality at first glance. Your logo, color palette, and brand details print with precision, so your product looks store-ready whether it's headed to a Westside retailer or a customer's doorstep in Silver Lake.
Products Built for LA Brand Standards
We offer two core custom box lines for Los Angeles brands.
- Custom Mailer Boxes: Self-sealing, fully printable, and built for e-commerce. Suited to subscription boxes, D2C apparel, merch drops, and gift packaging, shipping within California and nationwide.
- Custom Kraft Boxes: Natural, eco-conscious, and structurally reliable. A fit for Los Angeles food, beauty, and wellness brands that want packaging aligned with California's sustainability culture.
Why Los Angeles Brands Choose Teal Packaging
LA businesses need a packaging supplier that can keep up with fast product cycles, seasonal launches, and the pace of a market that never slows down. We've built our quoting, proofing, and shipping process specifically for brands that can't afford delays.
Orders ship from our fulfillment and warehousing center in West Chicago, Illinois. US delivery, Los Angeles included, takes 2 to 5 business days once production wraps. Our team works directly with you on sizing, structure, and print specifications. No generic templates, no guessing on materials.
- Dedicated support from packaging specialists on every quote
- Quoted pricing that already includes free dieline design and free US shipping
- A digital proof with 2 revision rounds before anything goes to press
- Recyclable and FSC-certified material options by specification
- Scalable ordering, so you can start at 50 units and grow without switching suppliers
From Mailer Boxes to Fulfillment
You do not have to ship boxes to yourself first. Teal supplies the packaging and runs the fulfillment, so one vendor covers both. Kitting, assembly, pick-pack, storage, and ship-to-recipient all run from West Chicago, Illinois. If you ship monthly, subscription box fulfillment pairs storage with recurring pick-pack runs. Press and influencer campaigns work the same way: order custom PR boxes, then have pick, pack, and ship deliver each kit straight to recipients.
Before you lock dimensions, run your box through the dimensional weight calculator; right-sizing a mailer is one of the simplest shipping cost wins available. You can also browse all custom mailer box variants or see live per-unit pricing in the shop.
Get a Custom Mailer Box Quote for Your LA Business
Ready to upgrade the packaging your Los Angeles customers receive? Request a quote online, call (224) 546-8325, or email info@tealpackaging.com to speak with a packaging specialist. We'll help you find the right box, the right material, and the right price point for where your brand is headed.
Teal Packaging works with businesses across Los Angeles County, from startups in Culver City to established brands shipping out of the San Fernando Valley. Let's build something your customers will notice.
Custom Mailer Box FAQs
What is the minimum order for custom mailer boxes?
Minimums start at 50 units for printed mailer boxes, and 100 units for specialty rigid styles. That low floor lets LA startups test a design before committing to a large run, then reorder at higher volume for better unit pricing.
How much do custom mailer boxes cost?
Volume pricing starts from $0.44 per unit, and every project is quoted on size, board grade, print coverage, and finishes. Free dieline design and free US shipping are included, so the quote sits close to your landed cost. Request a quote for an exact number on your spec.
How long does delivery to Los Angeles take?
Production runs from about 7 business days after you approve the digital proof, with complex or high-volume orders taking longer. US delivery adds 2 to 5 business days, with express and economy options. Free shipping applies across the US, including all of LA County.
Can I see my mailer box design before it prints?
Yes. Every order includes free dieline design and a digital proof, and nothing goes to press until you approve it. Two revision rounds are included, so you can adjust artwork, copy, or colors before production begins.
Can Teal Packaging also pack and ship my orders?
Yes. Teal supplies the packaging and runs the fulfillment, so one vendor covers both. Kitting, assembly, pick-pack, storage, and ship-to-recipient all run from West Chicago, Illinois, which is especially useful for subscription boxes and merch drops.
See every area we serve on our custom packaging locations page.
