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Postage Boxes

4.6 (208 reviews)
Ryan B. 4.6/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Jessica M. 4.4/5
Exactly what we needed - clean print and the boxes arrived on time.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom postage boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Postage Boxes are corrugated mailers for ecommerce sellers and subscription brands that need a sturdy custom-printed box ready for the carrier. They are made from corrugated board and ship without tape thanks to interlocking die-cut flaps.

The one-piece design folds flat for storage and snaps together in seconds, so packing stays fast during a busy shipping day. Printed corrugated turns a plain parcel into a branded arrival on the doorstep, and a custom insert keeps the contents from shifting in transit.

Materials & Specifications

  • Material: corrugated board (E-flute for light items, B or C-flute for heavier loads)
  • Construction: die-cut one-piece mailer with interlocking flaps, no tape needed
  • Printing: full-color CMYK, print inside and outside
  • Inserts: custom partitions and inserts available
  • FSC option: available on request

Best Used For

  • Ecommerce order fulfillment and shipping
  • Subscription box programs
  • Branded direct-to-customer parcels
  • Returns-friendly outbound packaging

Printing & Finishing

Choose full-color flexo or litho-laminated printing, add matte or gloss lamination to the outer surface, and print the inside for a branded reveal. Custom inserts and partitions hold products in place.

Why Order from Teal

Teal is a US-based custom packaging manufacturer, and these Postage Boxes carry a 50-unit minimum order. You get free design help, free US shipping, and full-color CMYK printing, with an FSC paper option. Standard production runs 7 business days, a 5-day rush is available, and a free sample kit ships for just $19.99, credited to your first order.

FAQ

What's the minimum order quantity? The minimum is 50 units, with 100+ only on specialty rigid styles.

How long is production? Standard production is 7 business days, and a 5-day rush is available.

Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.

Recyclable corrugated and an FSC paper option are available if sustainability matters to your buyers.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Postage Boxes

Ordering custom postage boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about postage boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Postage Boxes from Teal Packaging?

Teal Packaging produces custom postage boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Postage Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit