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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom postage boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Postage Boxes Built for Safe, Affordable Shipping

Every package you send is a first impression. Custom postage boxes give your brand a professional edge from the moment they arrive at a customer's doorstep. Whether you ship daily or seasonally, these boxes are engineered to protect your products in transit while showcasing your brand identity on the outside.

Teal Packaging builds postage boxes to your exact dimensions, so you never pay for wasted space or excess filler material. A snug fit means lower shipping costs and less movement inside the box, which translates to fewer damaged goods and happier customers.

Full Customization From Structure to Finish

Your packaging should work as hard as your product does. Every box is printed using full-color CMYK, giving you complete freedom over graphics, logos, typography, and brand colors. Need something more refined? Add premium finishing options to elevate the unboxing experience.

  • Matte or gloss lamination for a smooth, durable surface
  • Spot UV coating to highlight logos or specific design elements
  • Foil stamping in gold, silver, or custom metallic tones
  • Embossing and debossing for tactile brand details
  • Custom die-cut inserts to hold products securely during shipping

Choose from tuck-end, mailer-style, or crash-lock bottom constructions depending on your product weight and shipping method. Our free design support team can help you pick the right structure if you are unsure where to start.

Sustainable Materials That Hold Up in Transit

Corrugated kraft and rigid cardboard are the backbone of reliable shipping packaging. We offer a range of board thicknesses from lightweight 18pt stock for small, light items up to heavy-duty corrugated E-flute and B-flute for fragile or heavier goods.

All materials are sourced from recycled and recyclable stocks. Soy-based inks and water-based coatings keep the printing process clean without sacrificing vibrancy or durability. Your customers can break down and recycle every box curbside, which matters to the growing number of buyers who factor sustainability into their purchasing decisions.

Who Uses Custom Postage Boxes

Ecommerce brands are the most common users. Subscription box companies, Etsy sellers, Shopify stores, and direct-to-consumer brands all rely on well-fitted mailer boxes to cut shipping costs and deliver a branded experience. A plain brown box does the job, but a printed box with your logo and colors turns every delivery into a marketing touchpoint.

Beyond ecommerce, these boxes serve a wide range of industries.

  • Bookstores and publishers shipping individual or bulk orders
  • Cosmetics and skincare brands sending sample kits or full-size products
  • Electronics companies packaging accessories, cables, or small devices
  • Food producers shipping dry goods, coffee, tea, or spice blends
  • Corporate gifting teams assembling branded welcome kits or client packages
  • Nonprofit organizations mailing donor appreciation items or merchandise

Why Work With Teal Packaging

Most packaging suppliers require bulk orders that tie up your cash and fill your storage space. We do things differently. There are low minimum order quantities, so you can order exactly what you need, whether that is 50 boxes or 5,000. This is especially useful for seasonal businesses, product launches, or brands testing new packaging designs before committing to a large run.

Free shipping is included on every Teal order, with delivery details confirmed during quoting. Turnaround is 14 days from artwork approval, and our design team will help you prepare print-ready files at no extra cost. If you have questions about sizing, material weight, or structural options, contact our team for a quick consultation.

Ready to upgrade your shipping packaging? Request a free quote and get a custom mockup within 24 hours.

How to Order postage boxes

Ordering custom postage boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about postage boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order postage boxes from Teal Packaging?

Teal Packaging produces custom postage boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order postage boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit