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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom postal boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Postal Boxes Built for Safe, Branded Shipping

Every package you send is a first impression. Custom postal boxes let you deliver products safely while reinforcing your brand from the moment they arrive on a doorstep. Whether you ship subscription items, retail goods, or promotional kits, these boxes are engineered for the demands of postal and courier networks while looking sharp on arrival.

Teal Packaging produces postal boxes in any size you need, with full-color printing that turns a plain shipping container into a branded experience. Low minimum order quantities are available, so you can start with a small batch to test your packaging before scaling up.

Full Customization From Structure to Finish

Your boxes are printed using CMYK full-color process, giving you complete freedom over artwork, photography, and gradient designs. Choose from a range of professional finishing options to elevate the unboxing experience:

  • Matte or gloss lamination for a refined surface texture
  • Spot UV coating to highlight logos, taglines, or specific design elements
  • Foil stamping in gold, silver, or custom metallic shades
  • Embossing or debossing for a tactile, premium feel
  • Custom die-cut windows or perforated tear strips for easy opening

Every dimension is tailored to your product. Snug-fitting inserts, dividers, and padding options keep contents secure during transit without excess void fill.

Durable, Eco-Friendly Materials

Postal packaging needs to survive sorting facilities, stacking, and last-mile delivery. Teal Packaging uses corrugated cardboard and rigid kraft stocks rated for postal handling, available in a range of flute profiles (E-flute for lightweight items, B-flute or BC double-wall for heavier goods).

Recyclable material options and FSC-certified paper options are available by specification. Final claim language depends on selected board, coating, finish, and supplier documentation. Printing uses soy-based inks, and water-based coatings replace petroleum-based alternatives. Your customers can break down and recycle the box curbside with no extra steps. For brands that prioritize sustainability messaging, this matters.

Who Ships With Custom Postal Boxes

These boxes work across nearly every industry that relies on direct-to-customer shipping:

  • Ecommerce stores shipping apparel, accessories, or home goods
  • Subscription box companies delivering monthly curated products
  • Independent publishers and bookshops mailing books and zines
  • Specialty food brands sending coffee, tea, spices, or snack boxes
  • Cosmetics and skincare companies shipping fragile glass bottles
  • Corporate gifting firms assembling branded welcome kits or client gifts
  • Nonprofits and fundraisers mailing donor appreciation packages

Branded postal packaging is especially effective for DTC brands competing with major retailers. A plain brown box gets recycled immediately. A box with your logo, colors, and a clean design gets photographed and shared.

Why Work With Teal Packaging

You get a dedicated design team at no extra cost. Send your artwork, a rough concept, or just your logo and brand colors. The team will create a print-ready mockup for your approval before production begins. Revisions are unlimited until you are satisfied.

Orders Free shipping is included on every Teal order, with delivery details confirmed during quoting. Turnaround is 14 business days from artwork approval, with rush options available for tighter deadlines. There are low minimum order quantities, so whether you need 50 boxes for a product launch or 50,000 for ongoing fulfillment, the process is the same.

Request a free quote with your dimensions, quantity, and any design notes. If you are unsure about materials, flute profiles, or finishing options, contact our team for a recommendation tailored to your product and shipping method.

How to Order postal boxes

Ordering custom postal boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about postal boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order postal boxes from Teal Packaging?

Teal Packaging produces custom postal boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order postal boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit