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Postal Boxes

4.3 (232 reviews)
Ryan B. 4.4/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
David R. 4.7/5
Exactly what we needed - clean print and the boxes arrived on time.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom postal boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Postal Boxes are custom-printed corrugated shipping boxes for retailers, makers, and fulfillment teams sending products through the mail. They are made from corrugated board with a die-cut one-piece body that locks closed without tape.

Strong flute board protects what's inside during handling, and the tape-free closure speeds up pack-out while keeping seams clean. For a small studio shipping orders by hand or a warehouse running volume, printed corrugated carries your brand from the loading dock to the customer, and partitions separate multiple items in one parcel.

Materials & Specifications

  • Material: corrugated board (E-flute for light contents, B or C-flute for heavier shipments)
  • Construction: die-cut one-piece mailer with interlocking flaps, no tape needed
  • Printing: full-color CMYK, print inside and outside
  • Inserts: custom partitions and inserts available
  • FSC option: available on request

Best Used For

  • Mail-order and catalog shipments
  • Retail and wholesale outbound packaging
  • Multi-item parcels needing partitions
  • Branded fulfillment at any volume

Printing & Finishing

Pick full-color flexo or litho-laminated print, add matte or gloss lamination on the exterior, and print the interior for an in-box message. Custom partitions keep multiple products secure.

Why Order from Teal

Teal is a US-based custom packaging manufacturer offering these Postal Boxes at a 50-unit minimum order. You get free design help, free US shipping, full-color CMYK printing, and an FSC paper option. Standard production is 7 business days, with a 5-day rush available and a free sample kit (just $19.99 shipping, credited to your first order).

FAQ

What's the minimum order quantity? The minimum is 50 units, with 100+ only on specialty rigid styles.

How long is production? Standard production is 7 business days, and a 5-day rush is available.

Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.

Corrugated is recyclable, and an FSC paper option is available on request.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Postal Boxes

Ordering custom postal boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about postal boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Postal Boxes from Teal Packaging?

Teal Packaging produces custom postal boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Postal Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit