Full Flat Double Tray Packaging for Product Display and Retail
A full flat double tray gives your product two distinct compartments within a single, clean structure. This format works well for items that need separation during shipping or presentation, such as paired cosmetics, gift sets, or multi-component kits. The flat profile keeps the overall footprint slim while offering organized interior space that customers appreciate when they open the box.
Each tray is built from rigid or corrugated board depending on your product weight and presentation goals. The double compartment design eliminates the need for separate inserts, reducing material waste and simplifying your packaging workflow.
Customize Every Detail
Your trays are printed in full-color CMYK, so photographs, gradients, and detailed brand artwork translate accurately onto the packaging surface. You can apply spot UV, foil stamping, or embossing to highlight logos or product names without overwhelming the design.
Finishing options include:
- Matte or gloss lamination for surface protection
- Soft-touch coating for a premium tactile feel
- Aqueous coating for a subtle, eco-conscious finish
- Custom die-cut windows to reveal products inside
Tray dimensions, divider height, and compartment ratios are all adjustable. Whether your two products are identical in size or completely different, the layout is engineered to fit precisely.
Sustainable Materials Built to Last
Teal Packaging uses FSC-certified paperboard, recycled corrugated stock, and soy-based inks across all print runs. These materials are fully recyclable and biodegradable, helping your brand meet sustainability commitments without sacrificing structural integrity.
The board options range from lightweight kraft to heavy-duty white clay-coated stock. For heavier items like glass bottles or ceramic pieces, reinforced sidewalls and a thicker base keep everything secure during transit. Every tray is scored and folded with precision to maintain clean lines and a professional unboxing experience.
Where Double Trays Work Best
This format suits any product line where two items ship or display together. Common applications include:
- Skincare duos and serum-plus-moisturizer bundles
- Candle gift sets with matching holders
- Gourmet food pairings like olive oil and balsamic vinegar
- Tech accessories sold as starter kits
- Subscription box interiors with curated product pairs
Retailers also use this tray style for counter displays, letting customers see both products at once without removing them from the packaging. The flat design stacks efficiently for storage and shipping, keeping your logistics costs predictable.
Why Brands Choose Teal Packaging
You get the flexibility to order exactly what you need with no minimum quantity requirements. That means small-batch seasonal runs, limited edition launches, or test orders are all practical options. Free design support is included with every order, so our team helps you refine artwork, select materials, and finalize dimensions before production begins.
Turnaround runs 14 days from artwork approval, and shipping is free to the US, Canada, UK, and Australia. From first sketch to delivered pallets, the process stays simple.
Request a free quote to get started with your custom double tray project, or contact our team to discuss sizing, materials, or design ideas for your next packaging run.
How to Order Custom Product Full Flat Double Tray
Ordering custom custom product full flat double tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive pricing within 4 hours
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Ships free in 7 business days
