The Consumer Full Flat Double Tray is a custom-printed paperboard double tray that ships flat and folds into two seated compartments, made for consumer brands packing a pair of items or a product plus its accessory. It is full-color printed and built to slide into a matching sleeve.
Shipping flat keeps your freight and storage costs down, and the two-compartment layout keeps components from shifting so each piece arrives seated and presentation-ready. Subscription boxes and multi-piece consumer kits use this double tray to separate a device from its cable, or a primary product from a sample, in one tidy paperboard insert.
Materials & Specifications
- Material: SBS white or kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Structure: ships flat, folds into a two-compartment double tray
- Printing: full-color CMYK, inside and outside
- Finishing: matte, gloss, or soft-touch lamination; spot UV; foil; emboss or deboss
- Sustainability: FSC-certified paper option
Best Used For
- Two-piece consumer kits and bundles
- Subscription-box inserts that separate components
- Product-plus-accessory pairings such as a device and cable
Printing & Finishing
Print the inside walls so the tray looks finished the moment a customer opens it. Matte and gloss laminations protect the surface, while foil and spot UV add contrast on a logo or pattern.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. The minimum order is 50 units (100+ for specialty rigid), and every order includes free design help, free US shipping, and full-color CMYK printing with an FSC paper option. Pick 7-business-day standard production or a 5-day rush, and start with a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? Orders start at 50 units. Specialty rigid versions begin at 100+.
How long is production? Standard production is 7 business days, and a 5-day rush is available.
Can I get a sample? Yes. Order a free sample kit for $19.99 shipping and we credit it to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Consumer Full Flat Double Tray
Ordering custom consumer full flat double tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
