Custom Consumer Full Flat Double Tray Packaging
A full flat double tray gives your product two distinct compartments within a single, clean presentation. This structure works well for items that need separation during display or transit, from cosmetics kits and gift sets to food samplers and electronics accessories. The flat profile keeps everything visible and accessible while the double tray design holds each piece securely in place.
Built with full-color CMYK printing and premium cardstock, these trays deliver a polished, retail-ready look straight out of the box. Whether you are launching a new product line or upgrading your current packaging, this format adds a layer of professionalism that customers notice.
Designed Around Your Product
Every tray is manufactured to your exact dimensions. You choose the depth, width, and compartment sizing so your items fit without shifting or rattling. This precision matters for fragile goods, paired products, and anything that benefits from a clean unboxing experience.
Customization options include:
- Spot UV coating for glossy accents on logos or product names
- Matte or gloss lamination across the full surface
- Foil stamping in gold, silver, or custom metallic tones
- Embossing or debossing for tactile brand elements
- Custom inserts or dividers within each tray section
Your artwork is printed edge to edge, covering the entire visible surface. Our design team can help you prepare print-ready files or build layouts from scratch at no extra cost.
Sustainable Materials Built to Perform
These trays are produced using SFI-certified paperboard and recyclable cardstock. The materials are sturdy enough to protect your products during shipping and display, while remaining easy for your customers to recycle after use.
You can choose from a range of thicknesses depending on what you are packaging. Lighter cosmetics and confections work well with standard weight board, while heavier items like candles or small electronics benefit from a thicker, more rigid stock. All materials meet food-safe standards when requested, making this format suitable for chocolates, tea samplers, spice kits, and similar consumables.
Where Double Trays Work Best
The two-compartment layout solves a specific problem: presenting multiple items together without letting them collide or look disorganized. Some of the most common applications include:
- Skincare duos and cosmetics sets with a serum and moisturizer side by side
- Chocolate or cookie assortments with flavors separated by section
- Gift boxes pairing a candle with a small accessory or card
- Tech accessories bundling earbuds with a charging cable
- Soap and bath bomb sets for artisan body care brands
- Jewelry displays holding a necklace and matching earrings
Retail stores use these trays for counter displays and shelf-ready packaging. Ecommerce brands use them to elevate the unboxing moment. Subscription box companies rely on this format to organize curated monthly selections.
Why Work with Teal Packaging
We produce custom packaging with low minimum order quantities, so you can order exactly what you need. Whether that is 50 trays for a product launch or 5,000 for ongoing retail distribution, the process is the same.
Every order includes free design support from our in-house team. Send us your logo and product details, and we will build a complete tray layout with proofs for your approval. Production takes 14 days from artwork sign-off, and Free shipping is included on every Teal order. Delivery details are confirmed during quoting.
Request a free quote to get started with your custom double tray project, or contact our team if you have questions about sizing, materials, or finishes.
How to Order Consumer Full Flat Double Tray
Ordering custom consumer full flat double tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
