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Custom Consumer Full Flat Double Tray

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom consumer full flat double tray before production.

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Production
Free
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FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Consumer Full Flat Double Tray Packaging

Discover our premium custom consumer full flat double tray solutions designed for retailers and brands seeking professional product presentation. Our custom consumer full flat double tray packaging provides exceptional value by combining two complementary products in one attractive retail-ready package. This innovative packaging format is perfect for food items, cosmetics, small consumer goods. And promotional gift sets.

Our manufacturing partners produce these double trays using state-of-the-art equipment and premium materials to ensure consistent quality and reliable performance in retail environments. Each tray is designed for efficient shelf stacking while maximizing product visibility and brand impact.

Materials and GSM Specifications

We use premium materials engineered for durability and visual appeal in our custom consumer full flat double tray packaging.

  • Standard Corrugated: 32 ECT (approx. 275gsm) - Lightweight shipping and display solution
  • Medium Corrugated: 44 ECT (approx. 350gsm) - Ideal for medium-weight products
  • Heavy-Duty Corrugated: 48 ECT (approx. 400gsm) - Maximum protection for heavier items
  • Kraft Paperboard: 16pt (350gsm) - Natural, sustainable appearance
  • SBS Cardstock: 14pt (300gsm) - Premium print quality for retail presentation

Each material is selected based on your product weight and intended use, ensuring optimal performance from production through customer delivery.

Customization Options

Our custom consumer full flat double tray solutions offer extensive customization to align with your brand identity and marketing objectives.

  • Full-Color Printing: Vibrant offset printing with soy-based inks for stunning graphics
  • Finish Options: Matte, gloss, soft-touch lamination for premium feel
  • Die-Cut Windows: Clear windows to showcase both products in the tray
  • Custom Inserts: Molded pulp or cardboard dividers to separate and protect products
  • Hang Tags and Headers: Retail-ready hanging options for peg hook display
  • Spot UV and Foil: Premium finishing techniques for luxury branding

Available Sizes in Inches

We offer standard sizes for our custom consumer full flat double tray packaging, with custom sizing available for unique requirements.

  • Compact (6 x 4 x 3): Small health and beauty products, sample sets
  • Standard (8 x 6 x 4): Most popular size for food items and cosmetics
  • Large (10 x 8 x 5): Generous sizing for multiple product varieties
  • Jumbo (12 x 9 x 6): Large retail packs and promotional bundles
  • Custom Dimensions: Tailored to your specific product requirements

Sustainability Commitment

Teal Packaging prioritizes environmental responsibility in all our custom consumer full flat double tray production.

  • FSC-certified paper options: Paper and cardboard from responsibly managed forests
  • Soy-Based Inks: Eco-friendly printing solutions free from petroleum
  • Recyclable Materials: 100% recyclable corrugated and paperboard options
  • Reduced Packaging Weight: Optimized designs that minimize material usage
  • Shipping Efficiency: Flat-packed design reduces transportation emissions

Our sustainable approach ensures your packaging meets consumer expectations for environmental responsibility without compromising quality or visual appeal.

How to Order

Ordering your custom consumer full flat double tray packaging is designed to be seamless and efficient.

  1. Submit Specifications: Provide product dimensions, quantity needs, and design preferences
  2. Receive Quote: Detailed pricing including materials, printing, and shipping
  3. Design Support: Our free design team assists with artwork creation and optimization
  4. Proof and Approval: Digital proof ensures accuracy before production
  5. Fast Delivery: 2-week turnaround with free shipping included on every order

Minimum order quantity is 50 units, making professional retail packaging accessible for businesses at any scale.

What products work best with double tray packaging?

Our branded consumer full flat double tray packaging is ideal for complementary product pairings such as food items, beauty samples, small consumer goods, promotional bundles. And gift sets. The dual-compartment design showcases multiple products attractively in one retail-ready package.

What is the minimum order quantity?

Our minimum order quantity is 50 units. This flexibility allows small businesses and startups to access professional packaging without large inventory commitments.

How long does production take?

Production typically requires 2 weeks from artwork approval. This includes printing, finishing, die-cutting, and quality inspection to ensure every tray meets our standards.

Can I get samples before ordering?

Yes, we provide sample boxes so you can evaluate materials, construction quality, and printing results before placing a full order. Contact our team to request samples.

Are the materials food-safe?

We offer food-safe material options for our bespoke consumer full flat double tray packaging. Please specify your food contact requirements when requesting a quote so we can recommend appropriate materials.

Production Checklist

How to Plan Custom Consumer Full Flat Double Tray

Use this page to brief Teal before quoting. The strongest custom consumer full flat double tray requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom consumer full flat double tray, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Consumer Full Flat Double Tray?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit