A Sleeved Mailer Box pairs a corrugated mailer with a printed paperboard sleeve, made for retail and subscription brands that want a layered unboxing without a glued-on print run. Slide the sleeve off and the mailer opens like a gift.
The two-piece design lets you reprint the sleeve for seasonal drops while reusing the same base mailer, so you refresh branding without retooling the box. The corrugated mailer protects the contents in transit and the wrap-around sleeve carries your full-color graphics, making it a fit for a beauty brand shipping a curated set that should feel premium on arrival.
Materials & Specifications
- Mailer material: Corrugated board, E-flute or B-flute, die-cut one-piece
- Sleeve material: Printed paperboard wrap, 300-400gsm
- Closure: Interlocking flaps, no tape needed
- Printing: Full-color CMYK on sleeve and mailer
- Finishing: Matte or gloss lamination, custom inserts
- Paper: FSC-certified paper option
Best Used For
- Subscription boxes and seasonal limited editions
- Beauty, grooming, and curated gift sets
- Retail and direct-to-consumer unboxing moments
Printing & Finishing
The sleeve is where a Sleeved Mailer Box earns its look: print it in full-color CMYK and add matte or gloss lamination for contrast and durability. Inside the mailer, add custom inserts to hold each item in place and print the interior for a branded reveal.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum, so you can launch a sleeved mailer program at a sensible scale. You get free design help, free US shipping, full-color CMYK printing, an FSC-certified paper option, and a choice of 5-day rush or 7-business-day standard production. Order a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The standard minimum is 50 units; only specialty rigid packaging requires 100 or more.
How long is production? Standard production runs 7 business days, with a 5-day rush option when timing is tight.
Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Sleeved Mailer Box
Ordering custom sleeved mailer box is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
