The Double Wall Tray is a custom-printed paperboard tray with reinforced folded-over walls, made for brands that want a heavier, gift-grade feel without moving to rigid setup boxes. Built from SBS or kraft paperboard, the doubled side panels give the box a thick, solid edge that resists crushing.
The double-wall construction adds rigidity and a substantial hand-feel, so a folding carton can read as premium while still shipping flat and packing fast. That balance suits cosmetics sets, candles, food gifts, and retail products that need a presentation tray sturdy enough to handle and reuse.
Materials & Specifications
- Material: SBS white or natural kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Construction: tray with double-wall folded side panels for added rigidity
- Printing: full-color CMYK, print inside and outside
- FSC option: FSC-certified paper available on request
Best Used For
- Cosmetics and skincare presentation sets
- Candles and home fragrance
- Food gifts and specialty confectionery
- Retail products that need a sturdy, reusable tray
Printing & Finishing
Finish the thick walls with matte, gloss, or soft-touch lamination for a premium grip, then add foil stamping or spot UV to highlight branding. Emboss/deboss works well on the reinforced edge, and printing the tray interior gives the open box a finished look.
Why Order from Teal
Teal is a US-based custom packaging manufacturer, and the Double Wall Tray runs at a 50-unit minimum since it's a folding carton, not a specialty rigid box that starts at 100+. You get free design help, free US shipping, full-color CMYK, an FSC paper option, and your pick of 7-business-day standard production or 5-day rush. The free sample kit ships for just $19.99, credited to your first order, and quotes come back within 4 business hours.
FAQ
What's the minimum order quantity? You can order from 50 units. The 100+ minimum applies only to specialty rigid boxes, not this double-wall folding tray.
How long is production? Standard production is 7 business days, and a 5-day rush is available for urgent timelines.
Can I get a sample? Yes. Order a free sample kit (just $19.99 shipping) and we credit it toward your first order.
Ready to spec yours? Request a free quote and we'll get back to you within 4 business hours.
How to Order Double Wall Tray
Ordering custom double wall tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
