The Full Flat Double Tray is a custom-printed paperboard carton built from two nested tray halves that fold from a single flat sheet, giving you a clean book-style or slide-open box for premium product presentation. Made from SBS or kraft paperboard, it opens wide so the contents sit on display.
Because both trays form from one flat blank, you get a tidy, frameless look without loose lids to track, and the deeper walls cradle the product so it stays put in transit. That makes it a strong fit for gift sets, stationery, tech accessories, and curated bundles where the unboxing is part of the pitch.
Materials & Specifications
- Material: SBS white or natural kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Construction: two-tray full flat fold from a single sheet
- Printing: full-color CMYK, print inside and outside
- FSC option: FSC-certified paper available on request
Best Used For
- Gift sets and curated product bundles
- Stationery, journals, and paper goods
- Tech accessories and small electronics
- Presentation boxes where the open reveal matters
Printing & Finishing
Lean into the open-tray reveal with full inside printing, then choose matte, gloss, or soft-touch lamination for the outer feel. Spot UV, foil stamping, and emboss/deboss add contrast to the lid panel, and you can add a PET window if you want the product visible while closed.
Why Order from Teal
Teal is a US-based custom packaging manufacturer, and the Full Flat Double Tray runs at a 50-unit minimum, not the 100+ reserved for specialty rigid setup boxes. You get free design help, free US shipping, full-color CMYK, an FSC paper option, and a choice of 7-business-day standard production or 5-day rush. A free sample kit ships for just $19.99, credited to your first order, and quotes land within 4 business hours.
FAQ
What's the minimum order quantity? You can order from 50 units. The 100+ minimum only applies to specialty rigid boxes, not this folding carton tray.
How long is production? Standard production runs 7 business days. A 5-day rush is available when your timeline is tight.
Can I get a sample? Yes. Order a free sample kit for $19.99 shipping and we credit it to your first order so you can feel the fold and finish first.
Want to see it in your own artwork? Request a free quote and we'll respond within 4 business hours.
How to Order Full Flat Double Tray
Ordering custom full flat double tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
