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Insert Boxes

4.8 (36 reviews)
Marcus T. 4.7/5
Smooth proofing process and the finished packaging looks premium.
Sophia L. 4.0/5
Great quality and the free design help made it easy. Will reorder.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom insert boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Insert Boxes are custom-printed paperboard cartons with a fitted inner platform that holds your product in place, built for brands shipping fragile or multi-piece items that need to arrive seated and presentation-ready. Every box is made to order in full-color CMYK.

The fitted insert stops rattle and shifting in transit, so kits and gift sets reach customers exactly as you packed them, while a clean outer print does the branding work on the shelf. Subscription brands use insert boxes to cradle a curated set of items in one tidy reveal, with each component visible the moment the lid lifts.

Insert Boxes Materials & Specifications

  • Material: SBS white or kraft paperboard folding carton
  • Weight: 300-400gsm paperboard
  • Insert: paperboard partition or fitted platform, made to your layout
  • Printing: full-color CMYK, inside and outside
  • Finishing: matte, gloss, or soft-touch lamination; spot UV; foil; emboss/deboss
  • Sustainability: FSC-certified paper option

Best Used For

  • Subscription and curated gift kits with multiple components
  • Cosmetics and skincare sets that need each piece held in place
  • Electronics accessories and small fragile goods
  • Retail multipacks where presentation matters at unboxing

Printing & Finishing

Add soft-touch lamination for a quiet, premium hand-feel, or spot UV to make a logo catch the light against a matte body. Foil stamping and emboss/deboss give the outer carton texture, while printing inside the lid turns the open box into a second branded surface.

Why Order from Teal

Teal is a US-based packaging manufacturer with a 50-unit minimum on folding cartons, so you can test an insert layout without overcommitting. Free design help shapes the partition to your product, free US shipping ships the finished run, and full-color CMYK keeps the print sharp. Choose 5-day rush or 7-business-day standard production, add an FSC-certified paper option, and Order the free sample kit (just $19.99 shipping, credited to your first order).

FAQ

What's the minimum order quantity? The minimum is 50 units for standard folding-carton insert boxes; specialty rigid builds start at 100.

How long is production? Standard production runs 7 business days, with a 5-day rush option when you need it sooner.

Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order so you can check the insert fit and print before a full run.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Insert Boxes

Ordering custom insert boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about insert boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Insert Boxes from Teal Packaging?

Teal Packaging produces custom insert boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Insert Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit