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Wholesale Custom Paper Padded Mailer

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom wholesale custom paper padded mailer before production.

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Free
Shipping
FSC
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3-5 samples shipped free. $5 credited on first order.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Protective Shipping That Reflects Your Brand

Paper padded mailers combine the lightweight convenience of an envelope with the cushioned protection your products need in transit. Unlike plastic bubble mailers, these are made entirely from paper-based materials, making them curbside recyclable in most municipalities. For brands that ship jewelry, cosmetics, small electronics, or accessories, they offer a smart balance between protection and presentation.

Each mailer features a honeycomb kraft paper lining or crinkle paper fill that absorbs impact without adding bulk. The result is a shipping solution that keeps items safe while arriving at your customer's door looking clean and professional.

Full-Color Custom Printing on Every Surface

Your packaging is the first physical touchpoint a customer has with your brand. With CMYK full-color printing across the entire exterior, you can turn a plain shipping envelope into a branded unboxing moment. Print your logo, patterns, seasonal designs, or care instructions directly on the mailer itself.

Finishing options include matte lamination for a soft, premium feel or gloss lamination for bold, vivid colors. Spot UV coating can highlight specific design elements like your logo or tagline. Our design team works with you at no extra cost to make sure your artwork is print-ready and positioned correctly.

  • Full exterior CMYK printing with edge-to-edge coverage
  • Matte or gloss lamination for durability and texture
  • Peel-and-seal adhesive strip for easy, secure closure
  • Available in multiple sizes to fit different product dimensions

Recyclable Materials Your Customers Will Notice

These mailers use virgin or recycled kraft paper for the outer shell and paper-based cushioning on the inside. There is no plastic film, no bubble wrap, and no mixed materials that complicate recycling. Your customers can flatten the mailer and drop it in their paper recycling bin.

Kraft paper is naturally sturdy and tear-resistant, so protection does not come at the expense of sustainability. For brands that market themselves as environmentally conscious, switching from poly bubble mailers to paper padded alternatives is one of the most visible changes you can make. Customers notice, and they appreciate it.

Who Ships With Paper Padded Mailers

Subscription box companies use them for monthly shipments of curated products like candles, skincare, or stationery. Jewelry brands rely on the cushioned interior to protect delicate items without needing additional void fill. Ecommerce sellers on Etsy and Shopify choose them for lightweight goods like phone cases, scarves, and printed artwork.

Bookstores and publishers ship paperbacks and graphic novels in these mailers because the padding prevents corner damage while keeping shipping weight low. Boutique cosmetics brands print their full branding on the exterior, eliminating the need for an inner box entirely. Even tech accessory companies shipping cables, adapters, and screen protectors find the protection level more than sufficient.

Why Brands Choose Teal Packaging

There are low minimum order quantities, so you can test a design before committing to thousands of units. Free shipping is included on every Teal order, with delivery details confirmed during quoting. From artwork approval to delivery, turnaround is 14 days.

Our design team provides free support to help you finalize layouts, adjust colors for print accuracy, and prepare files in the correct format. You are not paying extra for revisions or consultations.

If you are ready to replace generic poly mailers with something your customers will actually remember, Request a free quote to get started. Have questions about sizing, materials, or print specifications? Just contact our team and we will walk you through it.

How to Order Wholesale Custom Paper Padded Mailer

Ordering custom wholesale custom paper padded mailer is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about wholesale custom paper padded mailer, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Wholesale Custom Paper Padded Mailer from Teal Packaging?

Teal Packaging produces custom wholesale custom paper padded mailer with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Wholesale Custom Paper Padded Mailer?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit