Lightweight Shipping Protection That Represents Your Brand
Poly mailers are the go-to shipping solution for businesses that need durable, lightweight packaging without the bulk of corrugated boxes. These flexible mailers are built from tear-resistant polyethylene film that keeps products safe during transit while cutting down on shipping weight and dimensional costs. Whether you are fulfilling online orders or sending promotional kits, custom printed poly mailers turn every package into a branded touchpoint before the customer even opens it.
Teal Packaging manufactures these mailers to your exact specifications with no minimum order requirement, making them accessible for growing brands and established retailers alike.
Full-Color Printing and Custom Sizing
Every mailer is printed using CMYK full-color process, so your artwork, logo, and brand colors come through with sharp detail on the exterior surface. You can choose from a range of standard sizes or request custom dimensions tailored to your most common product shapes. Popular options include 6x9, 10x13, 12x15.5, and 14.5x19 inches, though non-standard sizes are available on request.
Finishing options let you fine-tune the look and feel of each piece. Matte and gloss finishes are both available, and you can add features like a double peel-and-seal adhesive strip for easy, secure closure. Interior printing is also possible for brands that want to create a full unboxing experience from the moment the seal is broken.
Need help bringing your design to life? Teal Packaging offers free design support to make sure your files are print-ready and your colors match expectations.
Durable Materials With Eco-Friendly Options
Standard poly mailers are constructed from multi-layer polyethylene film, typically 2.5 mil thickness, providing strong puncture and tear resistance. This keeps contents secure through sorting facilities, transit, and last-mile delivery without adding unnecessary weight to your shipments.
For businesses prioritizing sustainability, Teal Packaging also offers mailers made from recycled content and biodegradable film alternatives. These options give your customers a more responsible unboxing experience while still delivering the same level of protection and print quality. Choosing recycled or compostable materials also strengthens your brand story, particularly with environmentally conscious shoppers who pay attention to packaging choices.
Who Uses Custom Poly Mailers
- Ecommerce clothing brands shipping t-shirts, hoodies, and accessories
- Subscription box companies mailing soft goods and printed materials
- Cosmetics and beauty brands sending non-fragile items like brushes, sponges, and samples
- Publishers and media companies distributing books, magazines, and catalogs
- Event organizers shipping branded merchandise and welcome kits
- Nonprofit organizations mailing donor gifts and fundraising materials
Any business shipping flat or flexible products that do not require rigid box protection can benefit from switching to poly mailers. The lower material and shipping costs compared to boxes often result in meaningful savings at scale.
Why Order From Teal Packaging
Teal Packaging removes the barriers that keep small businesses from accessing professional custom packaging. There is no minimum order quantity, so you can start with a small run to test your design before committing to larger volumes. Every order ships free to the US, Canada, UK, and Australia, and production takes just 14 days from artwork approval.
Your dedicated support team handles file checks, color proofing, and material recommendations at no extra charge. From your first sample request through repeat reorders, the process is built to be straightforward and fast.
Request a free quote to get started, or contact our team with any questions about sizing, materials, or print specifications.
How to Order Wholesale Custom Poly Mailers
Ordering custom wholesale custom poly mailers is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive pricing within 4 hours
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Ships free in 7 business days
