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Corrugated Box Manufacturer

4.8 (47 reviews)
Priya S. 4.8/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Marcus T. 4.6/5
Great quality and the free design help made it easy. Will reorder.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom corrugated box manufacturer before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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New customer? Use code WELCOME10 for 10% off your first custom order.
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Sample Kit

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Get 3-5 samples in different materials and finishes. See the quality firsthand.

✓ Free shipping ✓ Multiple materials ✓ Free kit — $19.99 shipping, credited on order
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Corrugated Box Manufacturer from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.

Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.

Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.

Updated June 19, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.

Corrugated Box Manufacturing for Businesses That Need It Done Right

Teal Packaging is a corrugated box manufacturer serving businesses of all sizes from our facility in West Chicago, IL. Whether you need standard brown shippers or fully printed custom boxes, we produce corrugated packaging built to protect your products and represent your brand.

Corrugated boxes are the backbone of product shipping and storage. The fluted inner layer between two liner sheets creates a structure that absorbs impact, resists moisture, and stacks reliably on palettes and shelves.

Who Needs Custom Corrugated Boxes

Any business that ships physical products needs reliable corrugated packaging. Our customers include e-commerce brands, manufacturers, food producers, retailers, and subscription box companies.

  • E-commerce sellers shipping fragile or high-value products
  • Food and beverage brands requiring food-safe packaging
  • Subscription box companies building a branded unboxing experience
  • Manufacturers needing bulk industrial shipping cartons
  • Retailers looking for shelf-ready display packaging
  • Startups and small businesses ordering without minimums

We work with businesses at every stage. A boutique brand ordering 50 units gets the same material quality and print precision as a large-volume shipper ordering tens of thousands.

Materials and Construction Options

Corrugated boxes are not all the same. The right construction depends on what you're shipping, how far it travels, and how much protection the contents require.

Flute Types

  • B-flute - Thinner profile, excellent for retail packaging and displays
  • C-flute - The most common shipping grade, balances strength and stackability
  • E-flute - Fine flute for high-quality printing on smaller boxes
  • BC double-wall - Heavy-duty protection for industrial or fragile shipments

Board Grades

We offer corrugated boards ranging from 200 lb to 275 lb test, with Kraft and white liner options. Kraft liner gives you the classic brown box look. White liner provides a cleaner surface for full-color printing and brand graphics.

All materials meet standard ASTM and ISTA shipping certifications. If you need documentation for retail compliance or freight requirements, we can provide it.

Sizes and Customization

Teal Packaging manufactures corrugated boxes in virtually any size. Standard RSC (Regular Slotted Container) dimensions are available for quick turnaround. For products with unusual dimensions, we die-cut to exact specs.

Custom options include:

  • Full-color exterior printing (CMYK or Pantone matched)
  • Interior printing for brand messaging or product instructions
  • Custom die-cut shapes, windows, and inserts
  • Matte, gloss, or soft-touch lamination
  • Spot UV coating for premium visual contrast
  • Custom foam or cardboard inserts for product protection

If you're not sure what construction works best for your product, our team will walk you through the options. Send us your product dimensions and weight and we'll recommend the right board grade and flute type.

Related Packaging Solutions

Corrugated boxes are often paired with other packaging formats depending on the product and sales channel. If you sell direct-to-consumer, mailer boxes deliver a premium unboxing experience with no tape required. For lighter-weight or eco-friendly applications, kraft boxes offer a natural, sustainable look that performs well for retail and gifting.

We can produce multiple box styles in a single order so your whole product line has consistent branding and construction quality.

Our Production Commitment

Teal Packaging keeps things straightforward. Low minimum order quantities means you can order what you need without tying up capital in excess inventory. This matters especially for new product launches, seasonal items, and test runs before scaling up.

Standard production runs ship within 7 business days. Rush production is available for time-sensitive orders. Free shipping applies to orders delivered within the continental US.

Every corrugated box order goes through a quality check before it leaves our facility. We verify print registration, structural integrity, and dimensional accuracy so what arrives matches what you approved.

Get a Quote on Corrugated Boxes

Tell us your box dimensions, quantity, and any printing or customization requirements. We'll respond with pricing the same business day.

Submit your specs through our quote form. Our packaging team is ready to help you find the right corrugated solution for your product and budget.

Production Checklist

How to Plan Corrugated Box Manufacturer

Use this page to brief Teal before quoting. The strongest custom corrugated box manufacturer requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about corrugated box manufacturer, materials, lead times, and ordering.

Teal Packaging's standard minimum order for corrugated box manufacturer is 50 units. Specialty rigid box variants start at 100 units.

Production for corrugated box manufacturer takes about 7 business days after digital proof approval. US shipping adds 2-5 business days, so most orders deliver in 9-12 days total. Rush options are available on request.

Yes. Free design help is included with every Teal Packaging order. We supply a digital proof of your corrugated box manufacturer for approval before production begins.

Free standard shipping is included on every corrugated box manufacturer order to US addresses. International shipping is calculated at quote time.

Yes. Order a free sample kit (just $19.99 shipping) with 3-5 material and print samples to evaluate finishes and print quality before placing a custom order. The $19.99 shipping is credited toward your first order.

Teal offers FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options where applicable, soy-based inks, and substrate choices including kraft, corrugated, rigid paperboard, mylar, tin, and vinyl.

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Further Reading

custom box manufacturer
corrugated ecommerce boxes
custom corrugated boxes new york

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Corrugated Box Manufacturer?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit