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Custom 3.5 Mylar Bags

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom 3.5 mylar bags before production.

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MOQ
7d
Production
Free
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FSC
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Get 3-5 samples in different materials and finishes. See the quality firsthand.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Premium Custom 3.5g Mylar Bags for Cannabis and Edibles

Custom 3.5 gram mylar bags provide the gold standard in product protection for cannabis flower, edibles, and concentrate products. These specialized bags offer superior barrier properties that preserve product freshness while meeting regulatory requirements. Our custom mylar bags combine functionality with brand-building design opportunities.

Teal Packaging partners with manufacturers who specialize in flexible packaging for the cannabis and hemp industries. We understand that 3.5g represents the standard measurement for cannabis flower, requiring packaging optimized for this specific quantity. Our bags maintain optimal humidity, block light degradation, and prevent odor escape.

Our two-week turnaround and 50-unit minimum make custom mylar bags accessible for businesses at every stage. Free shipping to major markets simplifies logistics. Partner with us for mylar bags that protect products and build your brand.

Material Specifications and Barrier Properties

Our custom 3.5g mylar bags use multi-layer film constructions optimized for product preservation. The standard specification features a PET/PE lamination providing excellent moisture barrier, UV protection, and odor containment. This maintains cannabis flower freshness and potency over extended storage periods.

For premium products, we offer:

  • High-barrier constructions with aluminum foil layers that provide maximum protection against oxygen
  • Light
  • Moisture

These premium bags extend shelf life significantly while maintaining product quality. The foil layer also enables premium printing effects.

All materials are food-safe and compliant with cannabis packaging regulations. We source from suppliers meeting GMP standards. The mylar material is available with recyclable options by specification where programs exist, supporting sustainability goals.

Customization and Brand Design Options

Transform functional packaging into a marketing asset with our comprehensive customization options. High-quality printing showcases your brand identity across the entire bag surface. We offer both flexographic and digital printing to accommodate various order quantities.

Design features include child-resistant closures that meet regulatory requirements while maintaining usability. Resealable zippers enable multiple uses while preserving freshness. Tear notches facilitate easy opening without specialized tools. Hang holes enable retail display.

Premium finishing options include matte or gloss coatings, metallic effects, and spot UV highlighting. These techniques create distinctive shelf presence that differentiates your products.

Our design team helps you select options that align with your brand and budget.

Size Specifications in Inches

The standard 3.5g cannabis flower bag measures approximately 4x6 inches when filled, with our empty bag dimensions at 3.5x5 inches. This size accommodates 3.5 grams of flower with room for proper sealing while maintaining compact, retail-friendly dimensions.

Variations exist based on product density and bag style. Our team helps you select optimal dimensions based on your specific product. Custom sizes accommodate unique products or brand positioning requirements.

Bag styles include flat bottom gussets for standing display, quad seal constructions for premium presentation, and traditional three-side seal formats. Each style offers different visual and functional characteristics.

Sustainable Packaging Choices

Sustainability increasingly matters in cannabis packaging. While mylar provides superior protection, we're committed to minimizing environmental impact. Our standard bags use recyclable materials where local programs accept flexible packaging.

We offer bio-based film alternatives that reduce petroleum dependencies while maintaining barrier properties. These materials break down more completely than traditional plastics in appropriate conditions. For brands prioritizing sustainability, these options provide meaningful environmental benefits.

Right-sizing packaging reduces material waste while maintaining product protection. Our engineering approach optimizes material usage, creating minimal packaging that provides maximum performance. This efficiency benefits both environment and your bottom line.

How to Order Custom 3.5g Mylar Bags

Starting your custom mylar bag project requires your product specifications and brand requirements. Provide your exact quantity needs, any design files, and specific feature requirements like child resistance or resealability. Our team provides detailed quotes within 24 hours.

Our 50-unit minimum accommodates brands at every stage. Two-week production turnaround gets your packaging faster than industry standards. free shipping included on every order simplifies logistics and improves cost predictability.

Free design support helps optimize artwork for our production processes or create designs from scratch. We provide proofs for approval before production. Contact us today to discuss your 3.5g mylar bag requirements.

What makes mylar bags suitable for cannabis products?

Mylar bags provide superior barrier properties that protect cannabis products from moisture, light, and oxygen exposure that degrade quality and potency. The mylar material also contains odors, maintaining discretion throughout distribution and storage.

Are your bags child-resistant?

Yes, we offer child-resistant closures that meet regulatory requirements. These mechanisms require specific manipulations to open, preventing access by children while remaining accessible for adult consumers. Let us know your compliance requirements.

Can I get custom shapes and sizes?

Yes, we offer custom die-cut options for distinctive shapes that differentiate your brand. Our team works with your specifications to create unique bag formats that stand out on shelves.

What is the minimum order quantity?

We offer a 50-unit minimum, making custom mylar bags accessible for emerging brands and smaller product lines. This flexibility allows market testing without large inventory commitments.

How do you ensure accurate fill-level packaging?

While we produce the bags themselves, we can recommend fill-level best practices. For 3.5g, we recommend leaving adequate space for proper heat sealing while avoiding excessive empty volume that creates perception issues.

Production Checklist

How to Plan Custom 3.5 Mylar Bags

Use this page to brief Teal before quoting. The strongest custom 3.5 mylar bags requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom 3.5 mylar bags, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom 3.5 Mylar Bags?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit