Custom Clamshell Packaging
Introduction to Custom Clamshell Packaging
Custom clamshell packaging represents one of the most versatile and practical packaging solutions available for retail products today. These hinged plastic containers provide excellent product visibility, secure closure, and convenient opening mechanics that consumers appreciate. Custom clamshell packaging is widely used across industries including electronics, toys, hardware, food service, and retail merchandise.
At Teal Packaging, we work with manufacturing partners who specialize in producing high-quality custom clamshell packaging that meets your exact specifications.
Our free design support helps you create packaging that not only protects your products but also enhances your brand presentation on store shelves. With competitive pricing and fast turnaround, getting custom clamshell packaging has never been easier.
We understand that every product has unique packaging requirements. That is why we offer custom clamshell packaging in various materials, sizes, and configurations.
Our minimum order quantity of 50 units ensures that businesses of all sizes can access premium packaging solutions without excessive upfront investment.
Materials and Construction Quality
Custom clamshell packaging is typically constructed from durable plastic materials that provide excellent clarity and protection. The most common materials include PET (polyethylene terephthalate), PVC (polyvinyl chloride), and rPET (recycled PET). Each material offers distinct advantages depending on your product requirements and environmental considerations.
Our these boxes uses materials ranging from 12 to 30 mil thickness for optimal durability. Thicker materials provide enhanced protection for heavier items, while thinner options offer cost-effective solutions for lightweight products. All materials meet FDA requirements for food contact applications when applicable.
- PET: Clear, recyclable, excellent impact resistance
- PVC: Superior clarity, good chemical resistance
- rPCR: Post-consumer recycled content for sustainability goals
- Thickness options: 12 mil, 16 mil, 20 mil, and 30 mil
- All materials are BPA-free and food-safe certified
Customization Capabilities
Custom clamshell packaging offers extensive opportunities for brand differentiation.
Our manufacturing partners use advanced thermoforming and injection molding processes to create packaging that matches your exact specifications. From unique shapes to custom inserts, we bring your packaging vision to life.
Branding options include screen printing, digital printing, and labeling services that transform your bespoke clamshell packaging into a powerful marketing tool. Add your logo, product information, and branding messages directly onto the packaging surface. We also offer tactile finishes, embossing, and debossing for premium presentation.
- Custom shapes including rectangular, oval, and unique die-cut forms
- Full color printing with spot color or process printing
- Hang tabs, snap locks, and tamper-evident features
- Custom inserts and partitions for product protection
- Matte, gloss, or textured surface finishes
Standard Sizes in Inches
Custom clamshell packaging is available in a wide range of standard sizes to accommodate various product dimensions.
Our manufacturing partners produce packaging in sizes suitable for everything from small electronics and cosmetics to larger retail items and food service products.
- Compact: 4 x 3 x 1 inches ideal for small accessories and sample products
- Standard: 6 x 4 x 2 inches suitable for cosmetics, small electronics, and retail items
- Large: 8 x 6 x 2 inches perfect for larger products and multi-item packaging
- Extra Large: 10 x 8 x 3 inches designed for bulky items and food service
- Custom sizing available to match your specific product dimensions
We recommend selecting a size that provides 0.25 to 0.5 inches of clearance around your product on all sides to ensure proper closure and product protection.
Sustainability Commitment
Teal Packaging is dedicated to reducing the environmental impact of your packaging.
We offer sustainable alternatives including recyclable materials, post-consumer recycled content, and compostable options for brands committed to environmental responsibility.
Our manufacturing partners continuously invest in greener production methods.
All branded clamshell packaging can be produced with recycled materials, and we are happy to discuss options that align with your sustainability goals. We also provide recycling guidance to help end consumers properly dispose of packaging after use. Choosing eco-friendly personalized clamshell packaging demonstrates your brand commitment to sustainability.
- Recyclable PET materials that can be reprocessed after use
- Post-consumer recycled content options up to 100%
- Lightweight designs that reduce material usage and shipping emissions
- Soy-based inks for printing that minimize petroleum dependency
- FSC-certified paper inserts and hang cards when applicable
How to Order
Ordering custom clamshell packaging is simple with Teal Packaging. Begin by sharing your product dimensions, quantity requirements, and design concepts with our team.
Our free design support will help develop packaging solutions that protect your products and represent your brand professionally.
We guarantee production times of 7-10 business days with Free shipping is included on every Teal order, with delivery details confirmed during quoting. Track your order online and receive updates throughout the production and shipping process.
Our customer service team is available to answer questions and ensure your complete satisfaction.
- Provide product dimensions and packaging requirements
- Work with our design team on custom graphics and functionality
- Review and approve digital proofs before production
- Production completes within 7-10 business days
- free shipping included on every order with order tracking
