Custom Box Inserts from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US, free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Production runs 7 business days after digital proof approval.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 11, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Box Inserts for Protection and Presentation
Custom box inserts hold products in place, reduce movement during shipping, and make the unboxing experience feel intentional. Teal quotes foam inserts, paperboard dividers, molded pulp trays, corrugated pads, rigid-board platforms, and multi-cavity insert systems for mailers, rigid boxes, folding cartons, sample kits, and launch packaging.
The best insert depends on product weight, fragility, surface finish, drop risk, sustainability goals, and how the customer should see the product when the box opens.
Insert Materials and Use Cases
- Paperboard inserts: dividers, platforms, sleeves, and folded trays for cosmetics, candles, supplements, gifts, and lightweight products.
- Corrugated inserts: stronger pads and partitions for ecommerce mailers, bottles, kits, and products that need shipping protection.
- Foam inserts: precision-fit cavities for glass, electronics, tools, medical devices, luxury gifts, and fragile product sets.
- Molded pulp inserts: formed trays for subscription boxes, ecommerce kits, beauty products, and brands reducing plastic or foam use.
- Rigid-board platforms: premium lift-out trays for fragrance, jewelry, cosmetics, influencer kits, and high-value gifting.
What to Send for an Insert Quote
- Product dimensions, weight, and number of items per box
- Outer box style and interior dimensions
- Fragility, surface-scratch risk, and whether the insert ships loaded
- Preferred material: paperboard, corrugated, foam, molded pulp, or unsure
- Quantity, deadline, artwork or printed-insert needs, and delivery destination
Insert Cost Drivers
Insert pricing changes with material, cavity count, die cutting, foam thickness, molded-pulp tooling, printing, assembly labor, and quantity. A simple paperboard divider is usually more economical than a multi-cavity foam tray, while molded pulp may require more setup planning but can be useful for repeat programs.
Use the custom quote form for rough planning, then include insert details in the final quote request.
Pair Inserts with the Right Box
Inserts should be designed with the outer package, not added at the end. Teal can size inserts with mailer boxes, rigid boxes, folding cartons, and printed mailer boxes.
For material claim scope, review certifications and materials. For small launch quantities, see low-MOQ custom packaging.
Request a custom box insert quote with product dimensions, box style, quantity, and insert material preference.
