Custom Made Shipping Boxes
Protect every shipment with packaging built exactly to your specifications. Custom made shipping boxes from Teal Packaging are engineered to fit your product dimensions, reflect your brand. And survive the toughest delivery conditions. Whether you ship a dozen orders a week or thousands per day, we build boxes that work as hard as your business does.
What Are Custom Made Shipping Boxes?
Custom made shipping boxes are corrugated or rigid containers manufactured to your exact measurements, print specifications. And structural requirements. Unlike stock boxes that force you to use filler material for ill-fitting products, custom boxes are designed around what you are shipping. The result is a tighter fit, less waste, lower dimensional weight charges from carriers. And a more professional unboxing experience for your customers.
At Teal Packaging, we produce custom shipping boxes for businesses across every industry. From fragile electronics to bulky furniture components, our team engineers solutions that protect products and present your brand at its best.
Materials and Construction
Choosing the right material is the foundation of a well-performing shipping box. We offer multiple substrate options to match your product weight, fragility level, and budget.
Corrugated Cardboard Options
- Single wall (B-flute or C-flute): Ideal for lightweight to medium-weight products. Common for retail goods, books, clothing, and small consumer products.
- Double wall (BC-flute): Provides extra cushioning and crush resistance. Best for heavier items, fragile products, or longer transit routes.
- Triple wall: Industrial-grade protection for heavy machinery parts, bulk orders, or products requiring pallet-level durability.
- Kraft corrugated: Natural brown finish with excellent strength-to-weight ratio. Popular for e-commerce brands pursuing a sustainable aesthetic.
- White corrugated: Clean surface ideal for high-quality printing and premium unboxing presentations.
Specialty Materials
- Recycled content corrugated for eco-conscious brands
- Moisture-resistant coatings for cold chain or outdoor shipments
- Wax-impregnated boxes for produce, seafood, or refrigerated goods
- Rigid chipboard for premium product categories requiring a luxury feel
Available Sizes and Configurations
We manufacture custom shipping boxes in virtually any dimension you need. Our standard production range covers boxes from 4 x 4 x 2 inches up to 48 x 48 x 36 inches, with the ability to produce outside these ranges for specialized applications.
Popular Size Categories
- Small parcel boxes (under 12 x 12 x 8 in): Perfect for jewelry, cosmetics, accessories, phone cases, and small consumer electronics
- Medium shipping boxes (12 x 12 x 8 to 18 x 18 x 12 in): Widely used for apparel, supplements, kitchen goods, and multi-product bundles
- Large shipping boxes (18 x 18 x 12 to 24 x 24 x 18 in): Suitable for home goods, shoes, sporting equipment, and bulk product shipments
- Oversized boxes (above 24 inches in any dimension): For furniture, large appliances, industrial components, and freight shipments
Box Styles Available
- Regular slotted container (RSC) for standard shipping needs
- Full overlap slotted container (FOL) for extra bottom strength
- Half slotted container (HSC) for products loaded from the top
- Die-cut boxes with custom inserts or internal partitions
- Telescoping boxes for products requiring adjustable depth
- Snap-lock bottom boxes for fast packing line assembly
Need boxes that pair with protective inner packaging? Check out our mailer boxes for a premium outer packaging option suited to e-commerce fulfillment.
Who Uses Custom Made Shipping Boxes
Custom shipping boxes serve a wide range of industries and business types. If you ship physical products, a well-designed box directly impacts your costs, your customer experience, and your brand image.
Industries We Serve
- E-commerce brands: Reduce dimensional weight fees, eliminate filler waste, and create a memorable unboxing moment that drives repeat purchases
- Manufacturers and distributors: Ship components and finished goods with boxes sized to maximize pallet efficiency and reduce freight damage
- Food and beverage companies: Use moisture-resistant or food-safe corrugated to keep products protected during refrigerated or ambient shipping
- Pharmaceutical and nutraceutical brands: Maintain product integrity with tamper-evident designs and precise internal dimensions
- Cosmetics and beauty brands: Present products in print-rich boxes that reinforce brand positioning at the moment of delivery
- Electronics retailers: Protect high-value items with double-wall construction and custom foam or cardboard inserts
- Subscription box businesses: Standardize packaging across product lines to streamline fulfillment and create consistent customer experiences
- Retail and wholesale suppliers: Ship display-ready boxes that move from delivery truck to store shelf without repackaging
Custom Printing Options
Your shipping box is often the first physical touchpoint a customer has with your brand. We offer multiple print methods to make that moment count.
- Flexographic printing: Cost-effective for large runs, supports one to three colors, and delivers consistent results across high volumes
- Digital printing: Full-color photographic quality with no plate setup costs, ideal for short runs or seasonal designs
- Offset lithographic printing: Premium color accuracy for brands where visual presentation is a core differentiator
- Interior printing available for added brand storytelling on open box
- Custom spot colors, brand logos, product photography, and regulatory text all supported
Free Shipping and Low Custom Production Minimums
Every order of custom made shipping boxes from Teal Packaging ships free. There are low minimum order quantities. Which means startups can test a new design with a small batch and established brands can reorder only what they need without holding excess inventory. Our streamlined quoting process gets you pricing fast so you can make decisions and move forward.
Request a quote today and let our team help you design a shipping box that protects your product, fits your budget, and represents your brand the way it deserves to be represented.
