Rigid Mailer Boxes are heavyweight setup-style mailers for premium and high-value products that need a structured, protective shipping box, custom-printed to your brand. They pair the durability of rigid construction with the convenience of a mail-ready format.
A thick rigid wall resists crushing far better than standard corrugated, so electronics, jewelry, and luxury goods arrive in the same condition they left. The substantial weight and clean wrapped surface make the box feel like part of the gift, which is what high-ticket and gifting brands want when the packaging is the first impression.
Rigid Mailer Boxes Materials & Specifications
- Material: Rigid chipboard wrapped in printed paper
- Thickness: 1.5 to 2.5mm rigid board for structure and protection
- Printing: Full-color CMYK printed wrap
- Finishing: Soft-touch lamination, foil stamp, emboss or deboss, spot UV, foam or EVA insert
- Sustainability: FSC-certified paper available on request
Best Used For
- Consumer electronics and accessories
- Jewelry and watches
- Luxury gifting and limited editions
- High-value direct-to-consumer products
Printing & Finishing
Dress the printed wrap with soft-touch lamination for a velvety hand-feel, then add a foil-stamped logo, emboss or deboss for tactile depth, or spot UV to make one element catch the light. Drop in a die-cut foam or EVA insert to suspend the product. These finishes are why rigid mailers read as luxury.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. As a specialty rigid product, Rigid Mailer Boxes carry a 100-unit minimum, with free design help and free US shipping. Choose 5-day rush or 7-business-day standard production, full-color CMYK, and an FSC-certified paper option. A free sample kit ships for just $19.99, credited to your first order, and every quote returns within 4 business hours.
FAQ
What's the minimum order quantity? Rigid Mailer Boxes are a specialty rigid product, so the minimum is 100 units. Standard corrugated styles start at 50.
How long is production? Standard production is 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) and the cost is credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Rigid Mailer Boxes
Ordering custom rigid mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
