Custom Shipping Packaging
Your product deserves packaging that does more than just survive the journey. Custom shipping packaging from Teal Packaging protects your goods, reinforces your brand. And creates an unboxing experience customers remember. Whether you're shipping fragile electronics, subscription boxes, apparel. Or artisan goods, we build packaging engineered for the real world of transit.
What Is Custom Shipping Packaging?
Custom shipping packaging refers to boxes, mailers. And protective containers built to your exact specifications. Unlike generic stock boxes, custom shipping packaging is sized precisely for your product, printed with your branding. And constructed from materials chosen for your specific shipping requirements. It reduces dimensional weight charges, cuts down on filler waste, and ensures your product arrives intact.
From corrugated shipping boxes to rigid mailers and padded envelopes, the right packaging solution depends on your product weight, fragility, and brand positioning.
Materials We Use
We source and manufacture custom shipping packaging from industry-standard and premium materials:
- Single-wall corrugated cardboard for lightweight shipments under 20 lbs
- Double-wall corrugated cardboard for heavy or fragile items requiring extra crush resistance
- Triple-wall corrugated for industrial or bulk shipping applications
- Kraft paper mailers for flat items, documents, and apparel
- Poly mailers in standard and biodegradable options for water-resistant protection
- Rigid chipboard for subscription boxes and premium retail shipments
- Recycled and FSC-certified paper options for brands with sustainability commitments
All corrugated options meet ISTA and ASTM shipping standards, so your packaging passes carrier testing and qualifies for standard shipping rates.
Available Sizes and Configurations
We produce custom shipping packaging in virtually any dimension. Common configurations include:
- Small parcels: 6x4x2 inches up to 10x8x6 inches
- Mid-size shipping boxes: 12x9x4 inches to 18x14x8 inches
- Large freight boxes: 24x18x12 inches and beyond
- Long tubes and cylindrical mailers for posters, blueprints, and rolled goods
- Flat mailers from 6x9 inches to 10x13 inches
- Subscription-style boxes with magnetic closures or tuck-end lids
If your product has unusual dimensions, our structural engineers can design a die-cut solution that fits precisely, eliminating wasted space and reducing the void fill you need.
Printing and Branding Options
Custom shipping packaging is one of the highest-impact branding touchpoints for e-commerce businesses. We offer:
- Full-color exterior printing with your logo, brand colors, and messaging
- Inside printing for premium unboxing experiences
- Spot UV and gloss or matte lamination on rigid boxes
- One-color and two-color flexo printing for high-volume corrugated orders
- Digital printing for short runs and variable data requirements
Who Needs Custom Shipping Packaging?
Custom shipping packaging is a smart investment for a wide range of businesses:
- E-commerce brands shipping direct-to-consumer who want packaging that reflects their brand identity
- Subscription box companies delivering monthly curated products requiring consistent, branded presentation
- Food and beverage companies shipping shelf-stable products or meal kits
- Electronics and tech brands needing crush-resistant corrugated with custom inserts
- Apparel and fashion labels looking for poly mailers or soft-pack solutions with branding
- Cosmetics and skincare brands shipping glass or fragile items requiring foam inserts
- Artisan and handmade goods sellers on Etsy and Shopify wanting professional packaging that elevates perceived value
- B2B distributors shipping products to retail partners or wholesale accounts
Why Choose Teal Packaging for Custom Shipping Boxes?
There are dozens of packaging suppliers, but few offer the combination of quality, flexibility, and customer service that Teal Packaging provides:
- Free shipping is included on every Teal order, with delivery details confirmed during quoting.
- Low minimum order quantities, so startups and small businesses can order exactly what they need
- Fast turnaround with standard lead times of 7 to 10 business days and rush options available
- Dedicated packaging consultants who review your specs and flag potential issues before production
- Free structural prototypes so you can test fit and finish before committing to a full run
- Competitive pricing with volume discounts starting at 500 units
Pair Custom Shipping Boxes with Mailer Boxes
Many brands use custom shipping packaging as an outer shipper alongside a branded inner box. Our custom mailer boxes are designed to nest inside corrugated shippers while delivering a premium unboxing moment to the end customer. Combining an outer shipping box with an inner mailer box gives you the structural protection of corrugated with the brand presentation of a rigid box.
Request a Quote Today
Getting started is simple. Share your product dimensions, target quantity. And any branding requirements. And our team will send you a quote within 24 hours. With free shipping, low MOQ, and a structural prototyping process that eliminates surprises, Teal Packaging makes custom shipping packaging accessible for businesses at every stage.
