Quick Answer: Teal Packaging quotes double wall boxes from a 50 unit MOQ. The structure uses two fluted corrugated layers within the approved board construction. Panel layout, closure, board, print coverage, and assembly follow the packed product. Teal includes a free dieline, digital proof, and free US shipping. The production manager routes work to West Chicago, Illinois or Guangzhou based on the specification.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Double Wall Boxes Planned for the Shipping Route from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated August 23, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Double wall boxes are custom shipping packages built with two fluted corrugated layers within the approved board construction. That construction changes the way the box is planned, because the board, panels, closure, print, and assembly all need to fit the packed product and its route. Teal starts with the shipment brief instead of treating a double wall format as a universal stock specification. Share the product, packed dimensions, product weight, quantity, route, destinations, artwork, and in hands date so the construction can be reviewed.
Most custom packaging starts at a 50 unit MOQ. Specialty rigid packaging generally starts at 100 or more. Teal provides free dieline design, a free digital proof, and free US shipping within the quoted scope. These services support a defined package review, but they do not replace the structural and logistics decisions that belong in the quote.
How double wall corrugated board is built
A double wall box uses two fluted corrugated layers within the approved board construction. The layers are part of one board system. Their selection is tied to the product, panel layout, closure, handling route, and run size. Teal does not assign a universal board grade or weight before those inputs are reviewed. The quote should state the approved material and construction rather than relying on a general heavy duty label.
Do not treat double wall boxes as a promise of a particular performance rating. Teal reviews the package specification for the intended route, but an ECT, BCT, stacking, drop, or other rating is not included unless it is explicitly tested and documented for the defined job. If the shipment has a known handling requirement, include it in the brief so the production review can address it.
Plan panels, opening, and closure
The panel layout controls how the package folds, opens, closes, and presents the printed information. Start by identifying the base, side panels, top panels, seam, and any insert or divider. A product that needs a fixed orientation may require a different panel arrangement from a product that can rotate during packout. The free dieline shows the proposed panel sequence so the buyer can check fit and copy before print.
Closure is selected with the panel layout. A tuck, locking flap, adhesive seam, or another specified closure can be reviewed when the board and route support it. The quote should identify which closure is included, whether the box is assembled before shipping, and whether the recipient or packer completes the final closing step. Do not assume a closure from the phrase double wall box alone.
- List the product orientation and the panels that must stay clear of labels or handling marks.
- Identify whether the box is packed and closed by the shipper, an assembly team, or the recipient.
- Describe any insert, divider, sleeve, or protective component that changes the usable interior.
- State whether the package is the outer shipper or travels inside another shipper.
- Mark the artwork panels, required copy, and any variable information before the proof.
Select material and print by run size
Run size influences the balance between setup, board use, print coverage, assembly time, and storage. A smaller run may favor a focused print plan with only the panels that carry the essential brand and shipping information. A larger run may justify broader coverage or a repeatable panel layout when the artwork is stable. Those are planning questions, not automatic print rules.
Teal reviews the board material and grade after the product and route are known. It also reviews the print method and coverage for the approved quantity. The buyer should state whether the outside, inside, or selected panels need print, then use the free digital proof to confirm the result. Avoid choosing a board weight, ink treatment, or finish from a reference image without a job review. List any requested finish or documentation in the brief for quote confirmation.
For a recurring run, keep the approved dieline, artwork version, panel order, closure, material, and quantity together. If the product, route, packed weight, or print changes, request another review. A stored file helps identify the intended version, but it does not guarantee the same price, material, color, route, or schedule on a later order.
Route and assembly scope
The production manager routes each job by specification. The quote confirms the facility route, board choice, print map, requested delivery condition, and assembly scope. Buyers should describe how the package will be opened, formed, loaded, and closed so the approved dieline matches the intended packing sequence.
Eligible in-house work may run in about 7 business days; specialty imported work may take about 12 weeks; these are planning ranges, not guarantees. Rush production carries a 7-25% premium depending on the job. Teal offers free US shipping, a free dieline, and a free digital proof. Confirm the schedule and delivery scope in the quote.
Route the order with real timing
Teal is a US company with production facilities in West Chicago, Illinois and Guangzhou. The production manager routes jobs by specification. That footprint does not promise US production for a selected box. Ask the quote to identify the proposed route and whether the work is eligible in-house or specialty imported.
Eligible in-house work may run in about 7 business days. Specialty imported work may take about 12 weeks. These are planning ranges, not guarantees. The actual plan also needs time for the brief, free dieline, digital proof, approval, production, assembly, transit, and receiving. Rush work may carry a 7 to 25 percent premium depending on the defined job. The premium does not create a guaranteed date.
Choose the related box page
Use bulk shipping boxes when the main decision is quantity, route, pallet planning, or repeat shipping supply. Stay with double wall boxes when the two fluted corrugated layers within the approved board construction are the central construction requirement. The sibling page answers a volume and logistics question. The double wall brief stays on the board structure and the specification review. For a wholesale plan across corrugated formats, review corrugated boxes wholesale.
Prepare a double wall box brief
- Provide the product, packed dimensions, product weight, orientation, quantity, route, and destinations.
- Describe the two fluted corrugated layers within the approved board construction, panel layout, closure, insert needs, and whether the box is an outer shipper.
- State the run size, artwork coverage, required copy, and whether print changes by panel or version.
- Request the production route, assembly scope, requested delivery condition, MOQ, shipping scope, and planning range.
- Review the free dieline and digital proof for fit, panels, closure, artwork, and packout before print.
Send one complete specification with the quote request. Teal can then review the double wall construction, select the material and print direction for the run, define the assembly sequence, and return a documented plan for the shipment.
