Can I order a sample?

Yes. Order a $5 sample kit with free shipping. The $5 is credited toward your first custom packaging order.

What materials are available?

Kraft paperboard 300-400gsm, white SBS 14pt-18pt, corrugated E/B-flute, and rigid chipboard 1.5-2.5mm options are available. FSC-certified and recyclable options depend on the selected board and finish.

Do you provide design support?

Yes. Free dieline creation and artwork review with every order. Digital proof provided before production.

Air Pillows

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom air pillows before production.

Low

MOQ

Production

Free

Shipping

FSC

Options

Request a Custom Quote

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Project Details

✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $5 credited on first order.

Buy Sample Kit - $5

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Air Pillows for Efficient Shipping Protection

Air pillows fill void space in shipping boxes with inflated plastic cushions, reducing product movement and absorbing impacts during transit. Lighter than packing peanuts and faster to deploy, air pillows are the preferred void fill for high-volume fulfillment. Teal Packaging supplies air pillows in standard and on-demand inflation formats.

Options

Pre-inflated bags or on-demand inflation machines
4x8", 6x8", and 8x8" pillow sizes
Chain or perforated roll configurations
Recyclable and biodegradable film options
Custom branded film printing

Materials

HDPE film inflated with air for lightweight, effective protection. The air acts as a shock absorber during drops and compression. Film is recyclable through plastic film programs. Biodegradable film alternatives are available.

Applications

Ecommerce fulfillment centers, 3PL warehouses, subscription box companies, and any high-volume shipper needing fast, cost-effective void fill protection.

Order

Low minimum order quantities. Free shipping is included on every Teal order, with delivery details confirmed during quoting. 14-day turnaround. Request a free quote.

Air Pillows for Ecommerce Void Fill and Shipping Protection

Air pillows reduce movement inside a shipper without adding much package weight. They work best when paired with the right carton size, inserts, tissue, or mailer box so the product arrives protected and the unboxing still feels intentional.

Best fit: ecommerce boxes, lightweight products, fragile kits, gift sets, and orders with extra internal space.
Quote inputs: product size, shipper size, weight, fragility, average order count, and fulfillment volume.
Related packaging: custom mailer boxes, corrugated shipping boxes, inserts, tissue, tape, and branded labels.

Related planning pages: custom mailer boxes, box size calculator.

How to Order Air Pillows

Ordering custom air pillows is simple:

Submit a quote request with your dimensions, quantity, and design references
Receive quote guidance within one business day
Send your artwork or work with our design team (free dieline + 2 revision rounds)
Approve the digital proof and production begins
Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days

Common Questions

Frequently Asked Questions

Answers about air pillows, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Air Pillows from Teal Packaging?

Teal Packaging produces custom air pillows with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Air Pillows?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

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Air Pillows