Custom Bubble Mailers are lightweight padded shipping envelopes for ecommerce brands and small parcel senders who want cushioned, custom-printed protection without the bulk of a box. Each mailer pairs a durable outer with an air-bubble lining and a peel-and-seal closure, printed in full color with your brand.
A printed mailer turns every shipment into a branded touchpoint while the bubble lining guards books, apparel, accessories, and electronics in transit. The self-seal strip closes in seconds with no tape, so your pack-out line moves faster and your unboxing looks finished. Apparel sellers and subscription brands use them to ship soft goods at a lower postage weight than corrugated boxes.
Materials & Specifications
- Material: padded mailer with cushioning bubble lining
- Closure: peel-and-seal adhesive strip, no tape needed
- Printing: full-color CMYK, print front and back
- Finishing options: matte or gloss surface, custom logo and edge-to-edge artwork
Best Used For
- Ecommerce and DTC apparel, accessories, and soft goods
- Subscription boxes and monthly mailers
- Books, media, and small electronics
- Promotional sends and sample shipments
Printing & Finishing
Upgrade your Custom Bubble Mailers with full-bleed CMYK artwork, a matte or gloss finish, and front-and-back print so the inside greets customers too. Add a bold logo, pattern, or campaign message across the full panel.
Why Order from Teal
Teal is a US-based custom packaging manufacturer with a 50-unit minimum (100+ only for specialty rigid). You get free design help, free US shipping, and full-color CMYK printing. Choose 5-day rush or 7-business-day standard production, and Order the free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The standard minimum is 50 units; only specialty rigid packaging requires 100 or more.
How long is production? Standard production runs 7 business days, with a 5-day rush option when you need them sooner.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) and we credit that amount to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Bubble Mailers
Ordering custom bubble mailers is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days



