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Recycled Poly Mailer

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom recycled poly mailer before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Recycled Poly Mailers for Sustainable Shipping

Every package you send tells a story about your brand. Recycled poly mailers let you ship with confidence, knowing your packaging reflects a genuine commitment to reducing waste. Made from post-consumer recycled plastic, these lightweight mailers protect your products during transit while keeping your environmental footprint small.

Whether you run an online clothing boutique, a subscription box service, or a handmade jewelry shop, these mailers deliver the durability you need with the sustainability your customers expect. They resist moisture, tearing, and punctures, making them a reliable choice for soft goods, apparel, accessories, and non-fragile items.

Full-Color Custom Printing and Design Options

Stand out in a crowded mailbox with packaging that looks as good as what is inside. Teal Packaging offers full-color CMYK printing across the entire surface, so your logo, patterns, and brand colors come through crisp and vibrant.

Choose from a range of professional finishing options to elevate your presentation:

  • Matte lamination for a smooth, modern feel
  • Spot UV coating to highlight specific design elements
  • Foil stamping in gold, silver, or custom colors for a premium touch
  • Custom sizing to fit your products without excess material

Not sure where to start? Take advantage of free design support from our in-house team. Send your artwork or a rough idea, and we will prepare a print-ready file at no extra cost.

Recycled Materials That Perform

These mailers are manufactured from post-consumer recycled polyethylene, diverting plastic waste from landfills and giving it a second life. The recycled content does not compromise strength. You get the same tear resistance, water resistance, and flexibility as conventional poly mailers.

The lightweight construction also reduces shipping costs and carbon emissions compared to boxed alternatives. For brands looking to go further, pair them with recycled tissue paper or compostable stickers for a fully sustainable unboxing experience.

Each mailer features a self-sealing adhesive strip for easy packing, and many sizes include a secondary seal so your customers can reuse the mailer for returns.

Who Uses Recycled Poly Mailers

These mailers work across industries where lightweight, flexible shipping is the priority:

  • Fashion and apparel brands shipping t-shirts, dresses, and accessories
  • Ecommerce sellers on Etsy, Shopify, and Amazon looking for branded packaging
  • Subscription box companies sending monthly curated products
  • Nonprofits and eco-conscious organizations that need packaging aligned with their mission
  • Beauty brands shipping cosmetics, skincare sets, and sample kits

Any business that ships flat or soft items regularly will benefit from switching to a custom printed, recycled option that reinforces brand identity with every delivery.

Why Order from Teal Packaging

We make custom packaging accessible to businesses of every size. There are low minimum order quantities, so you can start small and scale as your business grows. Free shipping is included on every Teal order, with delivery details confirmed during quoting.

From artwork approval to delivery, expect a 14-day turnaround. Our team handles everything from design adjustments to production, keeping the process simple and transparent.

Request a free quote to get started, or contact our team with questions about sizing, materials, or custom finishing options. We are here to help you ship smarter.

How to Order Recycled Poly Mailer

Ordering custom recycled poly mailer is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about recycled poly mailer, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Recycled Poly Mailer from Teal Packaging?

Teal Packaging produces custom recycled poly mailer with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Recycled Poly Mailer?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit