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Pre Printed Bio Poly Mailer

4.4 (214 reviews)
David R. 4.4/5
Great quality and the free design help made it easy. Will reorder.
Hannah G. 4.1/5
Fast turnaround and the print quality exceeded our expectations.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom pre printed bio poly mailer before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

A Pre Printed Bio Poly Mailer is a lightweight, custom-printed poly mailer for apparel, soft goods, and ecommerce brands that want a flexible, low-weight shipping option with your design already on it. The printed film keeps packaging costs and postage down while putting your branding in the customer's hands the moment the order arrives.

Because the mailer ships pre-printed in full color, there is no labeling step on your end - peel, pack, and send. Its flexible film wraps tightly around clothing, accessories, and other non-fragile items, cutting dimensional weight compared with a box and giving online shoppers a tidy, on-brand unboxing for tees, hats, and subscription apparel.

Materials & Specifications

  • Material: Flexible poly mailer film, pre-printed
  • Construction: Self-seal closure, lightweight and tear-resistant
  • Printing: Full-color CMYK printed front and back to your artwork
  • Finishing options: Matte or gloss film surface

Best Used For

  • Apparel, t-shirts, and soft goods
  • Ecommerce orders where low shipping weight matters
  • Subscription and fashion brands wanting branded mailers
  • Non-fragile accessories and lightweight products

Printing & Finishing

Your full-color CMYK design prints across the front and back, so the mailer arrives ready to use. Choose a matte film for a soft, modern look or a gloss film for brighter, higher-contrast color. Either way, branding is built in before the mailer reaches your packing table.

Why Order from Teal

Teal is a US-based custom packaging manufacturer offering a 50-unit minimum order and free design help to get your artwork press-ready. You get full-color CMYK printing, free US shipping, and a choice of 7-business-day standard production or 5-day rush. A free sample kit ships for just $19.99, credited to your first order.

FAQ

What's the minimum order quantity? The standard minimum is 50 units. Specialty rigid boxes are the only products that require 100 or more.

How long is production? Standard production runs 7 business days, with a 5-day rush available when you need them faster.

Can I get a sample? Yes. The free sample kit (just $19.99 shipping) lets you check the film and print quality, and the cost is credited to your first order.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Pre Printed Bio Poly Mailer

Ordering custom pre printed bio poly mailer is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about pre printed bio poly mailer, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Pre Printed Bio Poly Mailer from Teal Packaging?

Teal Packaging produces custom pre printed bio poly mailer with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Pre Printed Bio Poly Mailer?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit