The Custom Product Full Flat Double Tray is a fully custom paperboard double tray that ships flat and folds into two seated wells, designed for makers who want the structure, print, and layout built around their exact product. It is full-color printed on folding-carton paperboard.
Because the tray is made to your spec, each well can hold a specific component so a multi-part product stays organized and looks deliberate on opening. Flat shipping cuts storage and freight, and printed interior walls finish the look. Makers use this double tray for bundled kits, two-piece sets, and product-and-insert pairings where a generic insert would not seat cleanly.
Materials & Specifications
- Material: SBS white or kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Structure: custom two-well double tray, ships flat
- Printing: full-color CMYK, inside and outside
- Finishing: matte, gloss, or soft-touch lamination; spot UV; foil; emboss or deboss
- Sustainability: FSC-certified paper option
Best Used For
- Custom multi-part product kits and bundles
- Two-piece sets that need each piece seated separately
- Brands wanting a tray built to their product rather than a stock size
Printing & Finishing
Finish the tray with a soft-touch or gloss laminate, then layer foil or spot UV where you want a detail to pop. Emboss or deboss adds a tactile brand cue, and printing the interior keeps every angle on-brand.
Why Order from Teal
Teal is a US-based custom packaging manufacturer that builds the Custom Product Full Flat Double Tray to your dimensions and artwork. The minimum order is 50 units (100+ on specialty rigid), with free design help, free US shipping, full-color CMYK printing, and an FSC paper option. Choose 7-business-day standard production or a 5-day rush, and Order a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The standard minimum is 50 units, with specialty rigid at 100+.
How long is production? Standard production is 7 business days, with a 5-day rush option.
Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Product Full Flat Double Tray
Ordering custom product full flat double tray is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
