Holiday Mailer Boxes are custom-printed corrugated shipping boxes for ecommerce brands, subscription services, and retailers sending gifts and orders through the December rush. Made from durable corrugated board and die-cut as a one-piece mailer, they protect products in transit while delivering a branded unboxing at the doorstep.
The interlocking flap design folds together without tape, so packers seal each order fast and customers open it without scissors. Print festive artwork outside and a thank-you message inside, then ship holiday gift sets, seasonal subscription drops, or online orders that need to arrive in one piece. Corrugated board absorbs knocks in the mail stream that a thin carton cannot.
Materials & Specifications
- Material: corrugated board, E-flute for light goods or B/C-flute for heavier items
- Construction: die-cut one-piece mailer with interlocking flaps, no tape needed
- Printing: full-color CMYK flexo or litho-lamination, print inside and outside
- Finishing: matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Ecommerce brands shipping holiday orders and gift sets
- Subscription boxes running a December seasonal edition
- Retailers fulfilling online gift purchases
- Bundled product kits that need a snug fit in transit
Printing & Finishing
Full-color CMYK covers the outside and inside surfaces for a complete unboxing. Add matte or gloss lamination for a premium feel and scuff resistance, then drop in a custom insert or partition to hold multiple items in place. Inside-print turns the lid into a branded greeting the moment the box opens.
Why Order from Teal Holiday Mailer Boxes
Teal is a US-based custom packaging manufacturer, so peak-season runs print and ship without long lead times. Order from a 50-unit minimum, get free design help and free US shipping, and pick 5-day rush or standard 7-business-day production. Every mailer prints in full-color CMYK with an FSC-certified paper option. Order a free sample kit (just $19.99 shipping, credited to your first order), and we return quotes within 4 business hours.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Specialty rigid styles start at 100+.
How long is production? Standard production is 7 business days, with a 5-day rush available.
Can I get a sample? Yes. A free sample kit (just $19.99 shipping) ships to you and is credited to your first order.
Are they recyclable? Corrugated board is widely recyclable, and FSC-certified paper is available on request.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Holiday Mailer Boxes
Ordering custom holiday mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
