A Mailer Box is a custom-printed corrugated box for brands that want sturdy protection and a branded unboxing in one piece - built for ecommerce, retail-ready products, and gifting. The interlocking-flap design ships flat and assembles without tape, so packing stays quick and the box arrives intact.
Because the walls are corrugated and the flaps lock together, your products survive the carrier network while the printed exterior does the marketing on the doorstep. It suits a candle company shipping fragile glassware with a fitted insert, or a wellness brand sending a multi-item starter kit that should feel considered on arrival.
Materials & Specifications
- Material: Corrugated board, E-flute for light items or B/C-flute for added strength
- Construction: One-piece die-cut with interlocking flaps, no tape needed
- Printing: Full-color CMYK, inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper option
Best Used For
- Ecommerce shipping and direct-to-consumer brands
- Retail-ready product packaging
- Fragile goods needing fitted inserts or partitions
Printing & Finishing
Lamination in matte or gloss adds durability and a finished feel, and a printed interior rewards the moment the Mailer Box opens. Custom partitions and foam-free inserts keep multi-item kits organized and protected in transit.
Why Order from Teal
Teal is a US-based manufacturer with a 50-unit minimum on the Mailer Box (100+ applies only to specialty rigid styles). You get free design help, free US shipping, full-color CMYK printing, and an FSC paper option. Choose 7-business-day standard production or 5-day rush. Order a free sample kit (just $19.99 shipping, credited to your first order), and we return quotes within 4 business hours.
FAQ
What's the minimum order quantity? The standard MOQ is 50 units; 100+ applies only to specialty rigid boxes.
How long is production? Standard production is 7 business days, with a 5-day rush option available.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Is it recyclable? Yes. The corrugated board is recyclable and available with FSC-certified paper.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Mailer Box
Ordering custom mailer box is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
